Ford Mustang (1999-2004) Service Manual: Charging System (Diagnosis and Testing)

Refer to Wiring Diagrams Cell 12 , Charging System for schematic and connector information.

Special Tool(s)

73III Automotive Meter 105-R0057 or equivalent
SABRE Premium Battery and Electrical System Tester 010-00736 or equivalent

Principles of Operation

Charging System (Diagnosis and Testing)

 

 

Charging System (Diagnosis and Testing)

 

Charging System (Description and Operation)
The charging system is a negative ground system consisting of the following: generator internal voltage regulator charging system warning indicator storage battery necessary wirin ...

Functionality
With the ignition switch in the RUN position, voltage is applied through the warning indicator I circuit 904 (LG/RD) to the voltage regulator. This turns the regulator on, allowing current to ...

Other materials:

Axle
Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent Adapter for 205-S127 205-105 (T76P-4020-A3) Bearing Preload Tool 205-395 (T93P-4220-A) Plate, Bearing/Oil Seal 205-090 (T75L-1165-B) Gauge, ...

Oil Pan
Special Tool(s) Compressor, Coil Spring 204-D001 (D78P-5310-A) Support Bar, Engine 303-290-A Lifting Bracket, Engine 303-D087 (D93P-6001-A1) Lifting Bracket, Engine 303-D088 (D93P-6001-A2) Material ...

Installation
NOTE: Do not use a fiber disc to clean the surfaces. Fibers from the disc can get into the oil pan and oil and clog the oil bypass valve. 1. Clean and inspect the cylinder head for flatness. 2. Install a new head gasket on the cylinder block with the sm ...