Ford Mustang (1999-2004) Service Manual: Hinge Adjustment
NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models.
1. Remove the A-pillar lower trim panel.
2. Position the electrical connectors aside.
3. Loosen the lower front door hinge-to-body nut enough to permit movement.
4. Remove the fender. For additional information, refer to Section.
5. Mark the position of the upper and lower front door hinges to the body to use as reference points.
6. Loosen the four upper and lower front door hinge-to-body bolts enough to permit movement.
7. Adjust the front door to specification.
8. NOTE: After adjusting the door hinge, verify that the door can be closed easily and fits tightly.
Tighten the front door hinge to body bolts.
9. Tighten the front door hinge to body nut.
10. Install the electrical connectors.
11. Install the A-pillar lower trim panel.
12. Install the fender. For additional information, refer to Section.
Body Closures
General Specifications
Torque Specifications
Body Closures
The body closures consist of the following components:
door checks
front door
front door latch strikers
front door hinges ...
Door Alignment
NOTE: The door should be adjusted for even and parallel fit with the
body opening and surrounding
panels as well as making sure that the anti-chuck pin is not binding on
convertible models.
...
Other materials:
Air Bag Disposal - Driver, Undeployed, Scrapped
Vehicle
Remote Deployment
WARNING: Always wear safety glasses when repairing an air bag
supplemental restraint
system (SRS) vehicle and when handling an air bag module or safety belt
retractor/pretensioner assembly. This will reduce the risk of injury in
t ...
Battery Disconnect
WARNING: Batteries normally produce explosive gases which can
cause personal injury.
Therefore, do not allow flames, sparks or lighted substances to come
near the battery, always
shield your face and protect your eyes. Always provide ventilation.
...
Rear Drive Axle and Differential
The axle housing assembly consists of a cast center section with two
steel tube assemblies and
a stamped differential housing cover (4033). The differential housing cover
uses silicone sealant
as a gasket.
The hypoid-design gearset consis ...
