Ford Mustang (1999-2004) Service Manual: Hinge Adjustment

NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models.

1. Remove the A-pillar lower trim panel.

2. Position the electrical connectors aside.

3. Loosen the lower front door hinge-to-body nut enough to permit movement.

Hinge Adjustment

4. Remove the fender. For additional information, refer to Section.

5. Mark the position of the upper and lower front door hinges to the body to use as reference points.

Hinge Adjustment

6. Loosen the four upper and lower front door hinge-to-body bolts enough to permit movement.

Hinge Adjustment

7. Adjust the front door to specification.

Hinge Adjustment

8. NOTE: After adjusting the door hinge, verify that the door can be closed easily and fits tightly.

Tighten the front door hinge to body bolts.

Hinge Adjustment

9. Tighten the front door hinge to body nut.

Hinge Adjustment

10. Install the electrical connectors.

11. Install the A-pillar lower trim panel.

12. Install the fender. For additional information, refer to Section.

    Body Closures
    General Specifications Torque Specifications Body Closures The body closures consist of the following components: door checks front door front door latch strikers front door hinges ...

    Door Alignment
    NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models. ...

    Other materials:

    Assembly
    1. Install the locking lever cam and pin. 2. Install the lock actuator lever and pin. 3. Install the lock actuator lever return spring. 4. Install the ignition lock cylinder lockout lever. 5. NOTE: The lock lever with two teeth is installed on the left ...

    Safety precautions
    WARNING: Do not overfill the fuel tank. The pressure in an overfilled tank may cause leakage and lead to fuel spray and fire. WARNING: The fuel system may be under pressure. If you hear a hissing sound near the fuel filler inlet, do not refuel until the sound ...

    Electronic Vibration Analyzer (EVA)
    The EVA is a hand-held electronic diagnostic tool which will assist in locating the source of unacceptable vibrations. The vibration sensor can be remotely mounted anywhere in the vehicle for testing purposes. The unit displays the three most common vibratio ...