Ford Mustang (1999-2004) Service Manual: Hinge Adjustment

NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models.

1. Remove the A-pillar lower trim panel.

2. Position the electrical connectors aside.

3. Loosen the lower front door hinge-to-body nut enough to permit movement.

Hinge Adjustment

4. Remove the fender. For additional information, refer to Section.

5. Mark the position of the upper and lower front door hinges to the body to use as reference points.

Hinge Adjustment

6. Loosen the four upper and lower front door hinge-to-body bolts enough to permit movement.

Hinge Adjustment

7. Adjust the front door to specification.

Hinge Adjustment

8. NOTE: After adjusting the door hinge, verify that the door can be closed easily and fits tightly.

Tighten the front door hinge to body bolts.

Hinge Adjustment

9. Tighten the front door hinge to body nut.

Hinge Adjustment

10. Install the electrical connectors.

11. Install the A-pillar lower trim panel.

12. Install the fender. For additional information, refer to Section.

    Body Closures
    General Specifications Torque Specifications Body Closures The body closures consist of the following components: door checks front door front door latch strikers front door hinges ...

    Door Alignment
    NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models. ...

    Other materials:

    Engine (Installation)
    Special Tool(s) Lifting Bracket, Engine 303-D087 (D93P-6001-A1) Lifting Bracket, Engine 303-D088 (D93P-6001-A2) Installer Set, Teflon Seal 211-D027 (D90P-3517A) or equivalent Spreader Bar 303-D089 (D9 ...

    Removal
    CAUTION: Since the engine is not free-wheeling, if the crankshaft or the camshafts are moved in any manner during removal and installation, the crankshaft and the camshafts must be re-synchronized. 1. Remove the engine front cover. For additional informatio ...

    Disassembly
    1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with crocus cloth. Install a new clutch cylinder if it is badly scored or damaged. 2. Check the fluid passage i ...