Ford Mustang (1999-2004) Service Manual: Hinge Adjustment
NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models.
1. Remove the A-pillar lower trim panel.
2. Position the electrical connectors aside.
3. Loosen the lower front door hinge-to-body nut enough to permit movement.

4. Remove the fender. For additional information, refer to Section.
5. Mark the position of the upper and lower front door hinges to the body to use as reference points.

6. Loosen the four upper and lower front door hinge-to-body bolts enough to permit movement.

7. Adjust the front door to specification.

8. NOTE: After adjusting the door hinge, verify that the door can be closed easily and fits tightly.
Tighten the front door hinge to body bolts.

9. Tighten the front door hinge to body nut.

10. Install the electrical connectors.
11. Install the A-pillar lower trim panel.
12. Install the fender. For additional information, refer to Section.
Body Closures
General Specifications
Torque Specifications
Body Closures
The body closures consist of the following components:
door checks
front door
front door latch strikers
front door hinges ...
Door Alignment
NOTE: The door should be adjusted for even and parallel fit with the
body opening and surrounding
panels as well as making sure that the anti-chuck pin is not binding on
convertible models.
...
Other materials:
Windshield Glass
Special Tool(s)
Rotunda Pneumatic Knife with
Offset Blade
107-R1511 or equivalent
The Pumper
164-R2459 or equivalent
Rotunda Interior Auto Glass
Cut-Out Knife Kit
164-R2450 or equivalent
...
Seal
Special Tool(s)
Installer, Transmission
Extension Housing Oil Seal
308-227 (T94P-7657-A)
Slide Hammer
100-001 (T50T-100-A)
Remover, Bushing
307-001 (TOOL-1175-AC) or
Equivalent
Removal
1. With the vehicle in NEU ...
Axle Housing Bushing
Special Tool(s)
Axle Suspension Bushing Set
204-S030 (T78P-5638-A)
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expense. ...
