Ford Mustang (1999-2004) Service Manual: Hose

Special Tool(s)

Installer Set, Teflon Seal 211-D027 (D90P-3517-A) or equivalent

Removal and Installation

CAUTION: While servicing the power steering system, make sure to plug all open hoses, line fittings, and fluid ports to prevent the entry of contaminants or premature failure of the power steering components can result.

1. Refer to the System View illustration in Description and Operation for the hose routing and retention points.

2. When connecting a fitting with a seal ring, a new seal ring must be installed.

  • The special tool is used to install the return line connector seal and the pressure line connector seal.

Hose

3. Fill, purge and leak check the system.

    Pulley - CIII Pump
    Special Tool(s) Pump Pulley Replacer 211-185 (T91P-3A733-A) Pump Pulley Remover 211-016 (T69L-10300-B) Removal 1. Remove the drive belt. 2. Raise and support the vehicle. 3 ...

    Cooler - Fluid
    Removal 1. Raise and support the vehicle. 2. Disconnect the power steering hoses. 3. Remove the bolt and routing bracket. 4. Remove the bolts and the power steering fluid cooler. Installatio ...

    Other materials:

    Inspection and Verification
    1. Verify the customer concern. 2. Visually inspect for obvious signs of mechanical and electrical damage. Visual Inspection Chart Mechanical Electrical Fuel tank Engine coolant level Accessory drive belt Engine oil level Par ...

    Fittings - R-Clip
    Material Item Specification SAE 5W-20 Super Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disconnect WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel- ...

    Water Pump - 3.8L
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Drain the engine coolant. For additional information, refer to Cooling System Dra ...