Ford Mustang (1999-2004) Service Manual: Hose

Special Tool(s)

Installer Set, Teflon Seal 211-D027 (D90P-3517-A) or equivalent

Removal and Installation

CAUTION: While servicing the power steering system, make sure to plug all open hoses, line fittings, and fluid ports to prevent the entry of contaminants or premature failure of the power steering components can result.

1. Refer to the System View illustration in Description and Operation for the hose routing and retention points.

2. When connecting a fitting with a seal ring, a new seal ring must be installed.

  • The special tool is used to install the return line connector seal and the pressure line connector seal.

Hose

3. Fill, purge and leak check the system.

    Pulley - CIII Pump
    Special Tool(s) Pump Pulley Replacer 211-185 (T91P-3A733-A) Pump Pulley Remover 211-016 (T69L-10300-B) Removal 1. Remove the drive belt. 2. Raise and support the vehicle. 3 ...

    Cooler - Fluid
    Removal 1. Raise and support the vehicle. 2. Disconnect the power steering hoses. 3. Remove the bolt and routing bracket. 4. Remove the bolts and the power steering fluid cooler. Installatio ...

    Other materials:

    Cylinder Head - Distortion
    Special Tool(s) Straight Edge 303-D039 (D83L-4201-A) or equivalent 1. Use a straight edge and a feeler gauge to inspect the cylinder head for flatness. If the cylinder head is distorted, install a new cylinder head. Cylinder Bore -Cleaning ...

    Inspection and Verification
    1. Road test. Verify the customer's concern by performing a road test on a smooth road. 2. Inspect tires. Check the tire pressure with all normal loads in the vehicle and the tires cold. For additional information, refer to the vehicle certification ...

    Hydraulic Brake Actuation (Description and Operation)
      CAUTION: Blistering or swelling of rubber brake components may indicate contamination of the brake fluid by a petroleum based substance. New rubber components must be installed in the hydraulic brake system if contaminated and the entire hydraulic ...