Ford Mustang (1999-2004) Service Manual: Exhaust Manifold RH
Special Tool(s)
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Lifting Bracket, Engine 303-D088 (D93P-6001-A2) |
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Support Bar, Engine 303-290-A |
Removal and Installation
1. Install the special tool.

2. Install the special tools.

3. Raise and support the vehicle. For additional information, refer to Section.
4. Remove the LH and RH side engine mount nuts.

5. Lower the vehicle.
6. Using the special tools, raise the engine.

7. Remove the air cleaner outlet tube. For additional information, refer to Section.
8. Raise and support the vehicle.
9. Remove the starter motor. For additional information, refer to Section.
10. Separate the exhaust at the exhaust manifold. For additional information, refer to Section.
11. Remove the exhaust manifold.
1. Remove the exhaust manifold nuts.
2. Remove the exhaust manifold.
3. Remove the exhaust manifold gasket and discard.

12. NOTE: Tighten the exhaust manifold nuts in the sequence shown.
To install, reverse the removal procedure.

Camshaft
Removal and Installation
1. Remove the timing chains. For additional information, refer to Timing
Drive Components in this
section.
2. Remove the roller followers. For additional information, refer ...
Exhaust Manifold LH
Special Tool(s)
Lifting Bracket, Engine
303-D088 (D93P-6001-A2)
Support Bar, Engine
303-290-A
Removal and Installation
1. Install the special tool.
2. Install the speci ...
Other materials:
Disc and Pressure Plate - 3.8L and 4.6L (2V) Engines
Special Tool(s)
Clutch Aligner
308-020 (T74P-7137-K)
Material
Item
Specification
Premium Long Life Grease
XG-1-C
ESA-M1C75-B
1. Remove the transmission.
2. CAUTION: Loosen the bolts evenly to prevent clutch pressure plate
...
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with crocus cloth. Install a new
clutch cylinder if it
is badly scored or damaged.
2. Check the fluid passage i ...
Bearings - Inspection
NOTE: If any of the following conditions exist, install a new
bearing.
1. Inspect the bearing for a bent cage.
2. Inspect bearings for galling (metal smears on roller ends).
Galling is caused by overheating, poor lubrication or an overload
situatio ...


