Ford Mustang (1999-2004) Service Manual: Inspection and Verification

1. Verify customer concern by running the engine.

2. Inspect the drive belt for chunking, fraying and wear.

3. Check the drive belt for correct routing.

Drive Belt Cracking/Chunking/Wear

V Ribbed Serpentine Drive Belt With Cracks Across Ribs

V Ribbed Serpentine Drive Belt With Cracks Across Ribs

The accessory drive:

  • has a single serpentine drive belt.
  • has an automatic drive belt tensioner.
  • does not require adjustment.

V Ribbed Belt With Chunks of Rib Missing

V Ribbed Belt With Chunks of Rib Missing

Symptom Chart

Condition Possible Sources Action
  • Drive belt noise, chirping, flutter
  • Defective/worn drive belt.
  • Misaligned pulley.
  • Pulley runout.
  • Damaged accessories.
  • Fluid contamination of drive belt.
  • Damaged or worn drive belt tensioner
  • GO to Component Tests, Drive Belt, Noise/Flutter.
  • GO to Component Tests, Belt Tensioner, Automatic.
  • Premature drive belt wear
  • Defective drive belt.
  • Misaligned pulley.
  • Pulley runout.
  • Damaged accessories.
  • Incorrectly installed drive belt.
  • GO to Component Tests, Drive Belt Noise/Flutter and Drive Belt Misalignment diagnosis.
    Component Tests
    Drive Belt Noise/Flutter Drive belt chirp occurs due to pulley misalignment or excessive pulley runout. It can be the result of a damaged pulley or an incorrectly aligned pulley. To correct, determi ...

    Other materials:

    Pulley - CII Pump
    Special Tool(s) Pump Pulley Installer 211-009 (T65P-3A733-C) Pump Pulley Remover 211-016 (T69L-10300-B) Removal 1. Remove the drive belt. 2. Using the special tool, remove the pulley. Installation 1. Using the special tool, instal ...

    Wipers and Washers (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 59 , Generic Electronic Module for schematic and connector information. Refer to Wiring Diagrams Cell 81 , Interval Wiper/Washer for schematic and connector information. Special Tool(s) Alternator, Regulato ...

    Cleaning leather seats
    • Remove dust and loose dirt with a vacuum cleaner. • Clean spills and stains as quickly as possible. • For routine cleaning, wipe the surface with a soft, damp cloth. For more thorough cleaning, wipe the surface with a mild soap and water solution. In C ...