Ford Mustang (1999-2004) Service Manual: Piston - Ring End Gap

CAUTION: Use care when fitting piston rings to avoid possible damage to the piston ring or the cylinder bore.

CAUTION: Piston rings should not be transferred from one piston to another.

NOTE: Cylinder bore must be within specification for taper and out-of-round.

1. Use a piston without rings to push a piston ring in a cylinder to the bottom of ring travel.

Piston - Ring End Gap

2. Use a feeler gauge to measure the top piston ring end gap and the second piston ring end gap.

  • Refer to the appropriate section in Group for the procedure.

Piston - Ring End Gap

    Piston - Selection
    NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston. 1. Select a piston size based on the cylinder bore. 2. NOTE: For precision fit, new ...

    Piston - Ring-to-Groove Clearance
    1. Inspect the piston for ring land damage or accelerated wear. 2. Measure the piston ring-to-groove clearance. Refer to the appropriate section in Group for the procedure. If out of specifica ...

    Other materials:

    Cylinder Block Core Plug Replacement
    Special Tool(s) Slide Hammer 100-001 (T50T-100-A) Material 1. Use a slide hammer or tools suitable to remove the cylinder block core plug. 2. Inspect the cylinder block plug bore for any damage that would interfere with the correct sealing ...

    Belt Minder Deactivating/Activating
    Preparation 1. Before deactivating/activating the belt minder, set the parking brake. 2. Place the gearshift in P (Park) (automatic transmission) or the neutral position (manual transmission). 3. Place the ignition switch in the OFF position. ...

    Installation
    Using special tool 205-024 NOTE: This is the preferred method for installing the pinion bearing cups. If necessary, proceed to Using special tools 205-153, 205-024, 205-231, and 205-D055 in this procedure for an alternate method. 1. Position the special too ...