Ford Mustang (1999-2004) Service Manual: Supply Manifold

Removal

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved. Failure to follow these instructions can result in personal injury.

1. Disconnect the battery ground cable. For additional information, refer to Section.

2. Remove the upper intake manifold. For additional information, refer to Section.

3. Relieve the fuel pressure. For additional information, refer to Section.

4. Disconnect the fuel line. For additional information, refer to Section.

5. Position the wiring harness aside.

  • Disconnect the RH fuel injector electrical connectors.
  • Separate the harness from the RH fuel supply manifold stud bolt.

Supply Manifold

6. Disconnect the fuel pressure sensor.

  • Disconnect the electrical connector.
  • Disconnect the vacuum hose.

Supply Manifold

7. Position the wiring harness aside.

  • Disconnect the LH fuel injector electrical connectors.
  • Separate the harness from the LH fuel supply manifold stud bolt.

Supply Manifold

8. Remove the fuel supply manifold.

  • Remove the four bolts.

Supply Manifold

Installation

1. NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 mi) or more to relearn the strategy.

To install, reverse the removal procedure.

    Installation
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    Other materials:

    Installation
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    Input Shaft and Bearing
    Special Tool(s) Plate, Bearing/Oil Seal 205-090 (T75L-1165-B) Puller, Bearing 205-D064 (D84L-1123-A) Installer, Drive Pinion Bearing Cone 205-004 (T53T-4621-B) Adapter Set, Step Plate 205-DS011 (D80L-630 ...

    Inspection and Verification
    1. Verify the customer's concern by operating the climate control system to duplicate the condition. 2. Inspect to determine if one of the following mechanical or electrical concerns apply: Visual Inspection Chart Mechanical Electrical ...