Ford Mustang (1999-2004) Service Manual: Installation
1. Position the wiring harness:
- Install the wiring harness retainer onto the LH valve cover stud bolt.
- Install the wiring harness retainer into the power steering reservoir.
2. Connect the ECT sensor electrical connector.
3. Connect the CMP sensor electrical connector.
4. Connect the following generator electrical connectors:
- Battery power supply wire.
- Voltage regulator.
5. Connect the electrical connector.
6. Connect the electrical connector.
7. Install the battery supply wire to the power distribution box stud.
8. NOTE: LH side is shown, RH side is similar.
Connect the two radio ignition interference capacitor electrical connectors.
9. Connect the RH HO2S electrical connector.
10. Install the wiring harness bracket bolt.
11. Connect the engine control jumper harness electrical connector.
12. Connect the transmission main control harness electrical connector.
13. Connect the LH ignition coil electrical connectors.
14. Install the LH ignition coil cover and bolts.
15. Connect the heated positive crankcase ventilation (PCV) vlave electrical connector.
16. Connect the RH ignition coil electrical connectors.
17. Install the RH ignition coil cover and bolts.
18. Install the wiring harness retainers into the dash panel.
19. Connect the following connectors:
- The 42 pin engine bulkhead electrical connector.
- The 16 pin electrical connector.
20. Install the upper intake manifold. For additional information, refer to Section.
21. NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 mi) or more to relearn the strategy.
Connect the battery ground cable. For additional information, refer to Section.
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel related components. Highly flammable mixtures are
always present
and can ignite. Failure to ...
Supply Manifold
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel related components. Highly flammable mixtures are
always present
and can ignite. Fai ...
Other materials:
Cleaning
1. Fabricate a cleaning tool from a 1/8 inch diameter brazing rod.
2. Cut an abrasive pad from maroon colored 3M Scotch Brite with the
dimensions corresponding
to the coupling size.
3. Assemble the pad to the tool.
4. Coat the abrasive pad with PAG Refri ...
Cylinder Heads (Removal)
Special Tool(s)
Remover, Crankshaft Vibration
Damper
303-009 (T58P-6316-D)
Remover, Crankshaft Front Oil
Seal
303-107 (T74P-6700-A)
Engine Lift Bracket Set
303-DS086 (D93P-6001-A)
Compressor, Valve Sprin ...
Evaporative Emission Canister
Removal and Installation
1. WARNING: The evaporative emission system contains fuel vapor
and condensed
fuel vapor. Although not in large quantities, it still presents the
danger of explosion or
fire. Disconnect the battery ground cable from the bat ...