Ford Mustang (1999-2004) Service Manual: Connecting Rod - Side Clearance

1. Measure the clearance between the connecting rod and the crankshaft. Verify the measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod -Side Clearance

Roller Follower -Inspection

Push rod engines

1. Inspect the roller for flat spots or scoring. If any damage is found, inspect the camshaft lobes and valve tappet for damage.

Push rod engines

OHC engines

OHC engines

Valve Tappet -Inspection

Push rod engines

1. Inspect the hydraulic valve tappet and roller for damage. If any damage is found, inspect the camshaft lobes and valves for damage.

Push rod engines

OHC engines

OHC engines

Valve -Stem Diameter

1. Measure the diameter of each intake and exhaust valve stem at the points shown. Verify the diameter is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Valve -Stem Diameter

    Connecting Rod - Bearing Journal Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journa ...

    Valve Stem to Valve Guide Clearance
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Clearance Gauge, Valve Guide 303-004 (TOOL-6505-E) or equivalent NOTE: Valve ...

    Other materials:

    Headlamp exit delay
    You can set the delay time to keep the headlamps on for up to three minutes after the ignition is turned off. Follow the steps below to change the delay time (Steps 1 through 6 must be done within 10 seconds): 1. Turn the ignition off. 2. Turn the lighting co ...

    Rear View Mirrors (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 124 , Power Mirrors for schematic and connector information. Special Tool(s) 73III Automotive Meter 105-R0057 or equivalent Flex Probe Kit 105-R025B or equivalent Inspection and Verification 1. ...

    Assembly
    1. NOTE: Universal joint service kits are to be installed as complete assemblies only. Do not mix components from other U-joint kits. Install the bearing cup. 1. Start a new bearing cup into the driveshaft yoke. Check the needle bearings for correct po ...