Ford Mustang (1999-2004) Service Manual: Connecting Rod - Side Clearance

1. Measure the clearance between the connecting rod and the crankshaft. Verify the measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod -Side Clearance

Roller Follower -Inspection

Push rod engines

1. Inspect the roller for flat spots or scoring. If any damage is found, inspect the camshaft lobes and valve tappet for damage.

Push rod engines

OHC engines

OHC engines

Valve Tappet -Inspection

Push rod engines

1. Inspect the hydraulic valve tappet and roller for damage. If any damage is found, inspect the camshaft lobes and valves for damage.

Push rod engines

OHC engines

OHC engines

Valve -Stem Diameter

1. Measure the diameter of each intake and exhaust valve stem at the points shown. Verify the diameter is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Valve -Stem Diameter

    Connecting Rod - Bearing Journal Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journa ...

    Valve Stem to Valve Guide Clearance
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Clearance Gauge, Valve Guide 303-004 (TOOL-6505-E) or equivalent NOTE: Valve ...

    Other materials:

    Starting System (Description and Operation)
    Starter Motor The starter motor is a 12-volt unit that has the starter solenoid mounted on the drive end housing and functions as follows: The current flows through the solenoid energizing coil until the solenoid plunger is at the end of its travel. The ...

    Push Rod
    Removal CAUTION: Mark the components removed for correct location. 1. Remove the rocker arms (6564). For additional information, refer to Rocker Arm in this section. 2. Remove the push rods (6565). 3. Inspect the components. For additional information, ...

    Transmission (Removal)
    1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Lift up on the clutch pedal and secure it in place. 3. Remove the gearshift lever knob (7213). 4. Remove the console panel gearshift plate. Lift the gearshift leve ...