Ford Mustang (1999-2004) Service Manual: Flywheel Runout Check

Special Tool(s)

Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent

1. Mount the special tool so that the indicator contact point rides on the clutch disc contact surface.

2. Turn the flywheel (6375); if the runout exceeds the maximum allowance, install a new flywheel.

Flywheel Runout Check

Bearing

1. CAUTION: The pilot bearing is a sealed bearing and must not be immersed in any type of cleaning fluid.

Inspect the pilot bearing (7118) for:

1. needle rollers for scoring, worn or broken rollers, cracked roller cage inadequate grease or discoloration.

2. seal leakage.

  • misalignment and looseness in the crankshaft.

Flywheel Runout Check

    Pressure Plate Check
    1. Check the clutch pressure plate surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth. 2. Measure the flatness of the clutch ...

    Dowels - Flywheel
    Removal 1. NOTE: Take care not to damage the flywheel dowel holes or the surface areas around the flywheel dowel during removal. Remove the flywheel dowels by using a drift pin where the flywhee ...

    Other materials:

    Air Cleaner - 4.6L (2V) and 4.6L (4V)
    Removal and Installation Mach I 1. Disconnect the air intake scoop outlet tube. All vehicles 2. Remove the air cleaner outlet tube from the throttle body. For additional information, refer to Air Cleaner Outlet Pipe-4.6L (2V) or Air Cleaner Outlet Pipe- ...

    Steering Column Switches (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 13 , Power Distribution for schematic and connector information. Refer to Wiring Diagrams Cell 81 , Interval Wiper/Washer for schematic and connector information. Refer to Wiring Diagrams Cell 85 , Headlamps for schematic and co ...

    Component Tests
    Steering Linkage 1. NOTE: Excessive vertical motion of the studs relative to the sockets may indicate excessive wear. With the parking brake applied, perform the following: Have an assistant rotate the steering wheel back and forth 360 degrees and watch ...