Ford Mustang (1999-2004) Service Manual: Manual Transmission, Clutch and Transfer Case
- Manual Transaxle/Transmission and Clutch - General Information
- Manual Transmission and Clutch (Description and Operation)
- Manual Transmission and Clutch (Diagnosis and Testing)
- Disc Check
- Pressure Plate Check
- Flywheel Runout Check
- Dowels - Flywheel
- Dowels - Flywheel Housing to Block
- Clutch
- Clutch (Description and Operation)
- Disc and Pressure Plate - 3.8L and 4.6L (2V) Engines
- Disc and Pressure Plate - 4.6L (4V) Engine
- Pilot Bearing
- Flywheel Ring Gear
- Clutch Controls
- Clutch Controls (Description and Operation)
- Clutch Pedal - Quadrant and Pawl Assembly
- Release Cable - Clutch
- Manual Transaxle/Transmission - T5OD
- Manual Transmission
- Gearshift Lever and Boot
- Transmission (Removal)
- Transmission (Disassembly)
- Selector Plate
- Input Shaft and Bearing
- Output Shaft
- Countershaft Bearing
- Synchronizers
- Transmission (Assembly)
- Manual Transaxle/Transmission - TR3650
- Manual Transmission
- Bearings - Inspection
- Seal
- Output Shaft Speed (OSS) Sensor
- Transmission (Removal)
- Transmission (Disassembly)
- Input Shaft and Bearing
- Output Shaft
- Countershaft Bearing
- Synchronizers
- Gearshift Rail Bushing
- Gearshift Rail and Fork
- Transmission (Assembly)
- Manual Transaxle/Transmission - T56
Knob
Removal
1. Remove the shifter top control panel.
2. Disconnect the electrical connectors.
3. Remove the shifter bezel.
4. Remove the bulb from the bezel.
5. Disconnect the TCS connector.
6. CAU ...
Manual Transaxle/Transmission and Clutch - General
Information
General Specifications
...
Other materials:
Piston - Ring-to-Groove Clearance
1. Inspect the piston for ring land damage or accelerated wear.
2. Measure the piston ring-to-groove clearance.
Refer to the appropriate section in Group for the procedure.
If out of specification, install new components as necessary. Refer
to the a ...
Installation
1. Inspect the pinion flange seal journal for rust, nicks, and scratches
prior to installing the flange.
Polish the seal journal with fine crocus cloth, if necessary.
2. Lubricate the pinion flange splines.
Use SAE 80W-90 Premium Rear Axle Lubricant XY-80 ...
Accelerator Pedal and Shaft
Removal and Installation
1. Push the accelerator cable nylon bushing out of the accelerator pedal and
shaft arm.
2. Remove the accelerator pedal and shaft.
Remove the nuts.
Remove the accelerator pedal and shaft.
3. To install, reverse the removal pro ...
