Ford Mustang (1999-2004) Service Manual: Removal
All vehicles
WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety glasses and heavy gloves when cutting glass from the vehicle.
1. Remove the RH and LH windshield side garnish mouldings.
- If equipped with a convertible top, remove the pin-type retainers.
2. Remove the interior rear view mirror.
Convertible
3. Remove the visor trim moulding.
4. Remove the screws and the sun visors.
- Disconnect the electrical connector(s).
5. Remove the weatherstrips.
6. Remove the screws and the weatherstrip retainers.
7. Remove the screw and the exterior A-pillar moulding.
Coupe
8. Remove the sun visors and clips
- Remove the screws.
- Remove the clips.
9. Remove the roof side trim moulding. For additional information, refer to Section.
10. Lower the front portion of the headliner.
All vehicles
11. Remove the two windshield wiper pivot arms.
1. Raise up on the pivot arms.
2. Release the retainer tabs, and release the windshield wiper pivot arms.
12. Remove the cowl grille weatherstrip.
13. Remove the cowl grille.
14. Using a soft brush or vacuum, clean any dirt or foreign material from the pinch weld.
15. CAUTION: Cover the instrument panel to prevent possible damage.
CAUTION: Care must be taken to prevent scratching the pinch weld.
NOTE: Lubricate the existing urethane adhesive with water to aid the special tool while cutting.
Using the special tool, starting at the top center of the windshield cut the urethane adhesive from the windshield glass and work down the sides.
16. Using the special tool, distance the windshield glass from the body.
17. Using the special tool cut the urethane adhesive and remove the windshield.
18. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.
Windshield Glass
Special Tool(s) Rotunda Pneumatic Knife with Offset Blade 107-R1511 or equivalent The Pumper 164-R2459 or equivalent Rotunda Interior Auto Glass Cut-Out Knif ...Installation
All vehicles CAUTION: After installing the urethane installed windshield, the vehicle should not be driven until the urethane adhesive has cured. The curing time at temperatures above 13C (5 ...Other materials:
Reservoir
Removal
1. Remove the LF wheel and tire. Refer to Section.
2. Position the front portion of the LF inner splash shield aside.
3. WARNING: Windshield washer solution contains methanol, which is
poisonous.
Observe all cautions and warnings indicate ...
Wheel Hub and Bearing
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expense. A
new part with
the same part number or an equivalent part must be installed, if i ...
Supercharger Cooling (Diagnosis and Testing)
Special Tool(s)
Pressure Test Kit
014-R1072 or equivalent
Battery/Antifreeze Tester
014-R1060 or equivalent
Material
Item
Specification
Motorcraft Premium
Engine Coolant
VC-4-A (in Oregon
VC-5, in Canada
C ...