Ford Mustang (1999-2004) Service Manual: Steering System (Diagnosis and Testing)

Special Tool(s)

Dial Thermometer 0-220F 023-R0007 or Equivalent
Hand Held Automotive Meter 105-R0053 or Equivalent
Power Steering Analyzer 211-F001 (014-00207) or Equivalent
Spring Scale 211-034 (T74P-3504-Y)
Tach Adapter 418-F102 (007-00061) or Equivalent
Tie-Rod End Remover Tool 211-001 (TOOL-3290-D) or Equivalent
Steering System (Description and Operation)
The steering system has a typical rack-and-pinion design consisting of the following: Steering System Components - 3.8L Engine (CII Power Steering Pump)   Steering System Components - 4.6L ...

Inspection and Verification
CAUTION: Do not hold the steering wheel (3600) at the stops for an extended amount of time. Damage to the power steering pump (3A674) will result. NOTE: Make the following preliminary checks before ...

Other materials:

Air Conditioning (A/C) Pressure Relief Valve - 3.8L
Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation 1. Recover the refrigerant. For additional information, refer to Section. 2. Unlat ...

Exhaust Gas Recirculation (EGR) Valve
Removal and Installation NOTE: The 4.6L, 2V is shown. The 3.8L is similar. 1. Disconnect the vacuum hose. 2. Disconnect the EGR tube from the EGR valve. 3. Remove the two bolts, the EGR valve and the gasket. 4. NOTE: Install a new gasket. To install, ...

Supply Manifold
Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may resul ...