Ford Mustang Service Manual: Analysis of Vibration

Inspection and Verification

Certain axle noise or vibration symptoms are also common to the engine, transmission, wheel bearings, tires, and other parts of the vehicle. For this reason, be sure that the cause of the trouble is in the axle before disassembling, adjusting or repairing the axle. Certain driveshaft vibration symptoms are common to the front engine accessory drive (FEAD), the engine, transmission or tires. Be sure the cause of the concern is the driveshaft before repairing or installing a new driveshaft. Certain symptoms may be caused by Traction-Lok differentials (4026). Check the vehicle certification label and axle identification tag to determine the type of differential.

Noise Acceptability

NOTE: A gear-driven unit will produce a certain amount of noise. Some noise is acceptable and audible at certain speeds or under various driving conditions such as a newly paved blacktop road.

Slight noise is not detrimental to the operation of the axle and is considered normal.

With the Traction-Lok differential axle, slight chatter noise on slow turns after extended highway driving is considered acceptable and has no detrimental effect on the locking axle function.

Universal Joint (U-Joint) Inspection

Place the vehicle on a frame hoist and rotate the driveshaft (4602) by hand. Check for rough operation or seized U-joints. Install a new U-joint if it shows signs of seizure, excessive wear, or incorrect seating.

Analysis of Leakage

Clean up the leaking area enough to identify the exact source. An axle leak can be caused by the following.

  • Axle lubricant level is too high.
  • Worn or damaged axle shaft seals or differential seals.
  • Differential housing is cracked.
  • Flange yoke seat is worn or damaged.
  • Pinion flange is scored or damaged.
  • Axle cover is not sealed.
  • Vent is plugged.

Repair the axle as necessary. Make sure the axle lubricant is at the correct level. Refer to Specifications in this section.

Axle Vent

NOTE: If a plugged vent cannot be cleared, install a new one.

A plugged vent will cause excessive seal lip wear due to internal pressure buildup. If a leak occurs, check the vent. Make sure the vent hose is not kinked. Remove the hose from the vent nipple and clear the hose of any foreign material. While the hose is removed, pass a length of mechanics wire in and out of the vent to clean it. Connect the hose when done.

Flange Yoke Seal

Leaks at the axle drive pinion seal originate for the following reasons:

  • Seal was not correctly installed.
  • Poor quality seal journal surface.

Any damage to the seal bore (dings, dents, gouges, or other imperfections) will distort the seal casing and allow leakage past the outer edge of the axle drive pinion seal.

The axle drive pinion seal can be torn, cut, or gouged if it is not installed carefully. The spring that holds the axle drive pinion seal against the pinion flange may be knocked out and allow leakage past the lip.

The rubber lips can occasionally become hard (like plastic) with cracks at the oil lip contact point. The contact point on the pinion flange may blacken, indicating excessive heat. Marks, nicks, gouges, or rough surface texture on the seal journal of the pinion flange will also cause leaks.

When a seal leak occurs, install a new seal and check the vent and the vent hose to make sure they are clean and free of foreign material.

Axle Shaft Seals

Axle shaft oil seals are susceptible to the same kinds of damage as axle drive pinion seals if incorrectly installed. The seal bore must be clean and the lip handled carefully to avoid cutting or tearing it. The axle shaft journal surface must be free of nicks, gouges, and rough surface texture.

    Inspection and Verification
    Inspection and Verification Certain axle noise or vibration symptoms are also common to the engine, transmission, wheel bearings, tires, and other parts of the vehicle. For this reason, be sure that ...

    Driveline Angle
    Driveline System Special Tool(s) Clamp Plate 205-320 (T92L-4851-C) Clutch Housing Alignment Adapter 308-021 (T75L-4201-A) Companion Flange Holding Tool 205 ...

    Other materials:

    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possibly resulting in personal injury. WARNING: Fuel suppl ...

    Input Shaft and Bearing
    Manual Transmission The T5OD 5-speed transmission: fifth speed gear functions as an overdrive gear. forward gears are synchronized and helical cut. shift interlock system prevents the engagement of more than one gear. Transmission, Manual Five-S ...

    Engine oil check
    Note: Check the level before starting the engine. Note: Make sure that the level is between the MIN and MAX marks. 1. Make sure that your vehicle is on level ground. 2. Turn the engine off and wait 10 minutes for the oil to drain into the oil pan. 3. Remov ...