Ford Mustang (1999-2004) Service Manual: Assembly
1. NOTE: Universal joint service kits are to be installed as complete assemblies only. Do not mix components from other U-joint kits.
Install the bearing cup.
1. Start a new bearing cup into the driveshaft yoke.
- Check the needle bearings for correct positioning.
2. Position the new spider in the driveshaft yoke.
3. Using the special tool, press the bearing cup to just below the snap ring groove.
2. NOTE: Use the yellow snap rings supplied in the kit to assemble the universal joint (U-joint). If difficulty is encountered with the yellow snap rings, install the black snap rings, as required.
Remove the driveshaft from the special tool, and install the snap ring.
3. Repeat Steps 1 and 2 to install the opposite side of the driveshaft yoke.
4. Inspect the driveshaft slip yoke. Install new if necessary.
5. Repeat Steps 1 and 2 to install the remaining new bearing cups, spider, driveshaft slip yoke, and the snap rings.
6. NOTE: Do not strike the bearings.
Check the U-joints for freedom of movement.
- If binding, strike the yoke with a brass or plastic hammer.
7. Install the driveshaft. For additional information, refer to Driveshaft in this section.
Disassembly
1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section. 2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise o ...Universal Joint - Single Cardan, Flange Yoke
Special Tool(s) Installer/Remover, C Frame and Screw 205-086 (T74P-4635-C) ...Other materials:
Torque Converter Impeller to Pump Stator Interference
Check
1. NOTE: Front pump support may remain in front pump support and gear
during this test.
Position the front pump support with the splines up.
2. Mount the torque converter on the front pump support with the splines on
the one-way clutch
inner race, engaging t ...
Brake System (Description and Operation)
Component Locations
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The vehicle is equipped with a vacuum-assisted or a hydro-boost power braking
system.
The braking system is a front-to-rear split hydraulic system.
The front wheel brakes utilize a dual piston brake caliper and disc brake
sy ...
Transmission (Disassembly)
Special Tool(s)
Remover, Mainshaft Bearing
308-058 (T77J-7025-H)
Screw, Bearing Removal tube
308-092 (T84T-7025-B)
Holding Fixture, Transmission
307-003 (T57L-500-B)
Remover, Bushing
307-001 (TOOL-1175-AC) ...