Ford Mustang (1999-2004) Service Manual: Assembly
1. NOTE: Universal joint kits are to be installed as complete assemblies only. Do not mix components from other U-joint kits.
Install the spider.
1. Start a new bearing cup into the driveshaft yoke.
- Check the needle bearings for correct positioning.
2. Position the new spider in the driveshaft yoke.
3. Position the driveshaft in the U-joint tool.
4. Press the bearing cup to just below the snap ring groove.
- Repeat for the other bearing cup.
2. Inspect the driveshaft flange yoke. Install new if necessary.
3. Install the driveshaft flange yoke.
1. Start a new bearing cup into the driveshaft flange yoke.
- Check the needle bearings for correct positioning.
2. Position the driveshaft flange yoke.
3. Position the driveshaft in the U-joint tool.
4. Press the bearing cup to just below the snap ring groove.
- Repeat for the other bearing cup.
4. NOTE: Use the yellow snap rings supplied in the kit to assemble the universal joint (U-joint). If difficulty is encountered with the yellow snap rings, install the black snap rings, as required.
Remove the driveshaft from the U-joint tool, and install the four snap rings.
5. NOTE: Do not strike the bearings.
Check the U-joints for freedom of movement.
- If binding, strike the yoke with a brass or plastic hammer.
6. Install the driveshaft. For additional information, refer to Driveshaft in this section.
Disassembly
1. Remove the driveshaft (4602). For additional information, refer to
Driveshaft in this section.
2. CAUTION: Under no circumstances is the driveshaft assembly to be
clamped in the
jaws of a vise o ...
Rear Drive Axle/Differential - Ford 7.5-Inch Ring Gear
General Specifications
a: In-vehicle repair refill capacities are determined by filling the rear axle
with the specified lubricant to
6.4-14.3-mm (1/4-9/16-in) below the bottom of the fill hole.
To ...
Other materials:
Handle - Exterior Door
Removal
1. Remove the door trim panel (23942). For additional information,
refer to Section.
2. Release the exterior door handle actuating rod by opening the clip.
3. Remove the exterior door handle nuts.
4. Remove the exterior door handle.
Ins ...
Symptom Charts
Symptom Chart - Air Leak and Wind Noise
Condition
Possible Sources
Action
Air leak around
door perimeter
Loose fit seal.
Seal installed
incorrectly.
Door misaligned.
Scuff plate installed
incor ...
Brake Disc Machining
Special Tool(s)
Gauge, Clutch Housing
308-021 (T75L-4201-A)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equiv ...
