Ford Mustang (1999-2004) Service Manual: Disassembly
1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section.
2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing driveshaft failure during vehicle operation.
Place the driveshaft on a suitable workbench, being careful not to damage the tube.
3. NOTE: If components are not marked and installed correctly, driveline imbalance can occur.
Index-mark the positions of the driveshaft components.
4. Clamp the U-joint tool in a vise.
5. Remove all four of the snap rings.
6. Remove the driveshaft flange yoke.
1. Position the driveshaft flange yoke in the U-joint tool.
2. Press out a bearing cup.
3. Remove the driveshaft flange yoke.
4. Press on the spider to remove the remaining bearing cup.
5. Remove the driveshaft flange yoke.
7. Remove the spider.
1. Reposition the driveshaft in the U-joint tool.
2. Press out the bearing cup.
3. Rotate the driveshaft.
4. Press on the spider to remove the remaining bearing cup.
5. Remove the spider.
8. Clean the yoke area at the end of the driveshaft.
Universal Joint - Single Cardan, Flange Yoke
Special Tool(s)
Installer/Remover, C Frame
and Screw
205-086 (T74P-4635-C)
...
Assembly
1. NOTE: Universal joint kits are to be installed as complete
assemblies only. Do not mix
components from other U-joint kits.
Install the spider.
1. Start a new bearing cup into the driveshaft yok ...
Other materials:
Rear Drive Axle and Differential
The differential housing (4010) consists of a cast aluminum housing and
a cast aluminum
differential housing cover (4033). The differential housing cover uses
silicone sealant as a
gasket.
The hypoid-design gearset consists of a 8.8-inch ...
Deactivation Procedure
WARNING: If the supplemental restraint system (SRS) is being serviced,
the system must
be deactivated and restraint system diagnostic tools must be installed. Refer to
Air Bag
Supplemental Restraint System (SRS) in this section.
The air bag restraint system ...
Fuel Injectors
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel related components. Highly flammable mixtures are
always present
and can ignite. Failure to follow these instructions can result in personal
in ...