Ford Mustang (1999-2004) Service Manual: Disassembly

1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section.

2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing driveshaft failure during vehicle operation.

Place the driveshaft on a suitable workbench, being careful not to damage the tube.

3. NOTE: If components are not marked and installed correctly, driveline imbalance can occur.

Index-mark the positions of the driveshaft components.

Universal Joint - Single Cardan, Flange Yoke

4. Clamp the U-joint tool in a vise.

Universal Joint - Single Cardan, Flange Yoke

5. Remove all four of the snap rings.

Universal Joint - Single Cardan, Flange Yoke

6. Remove the driveshaft flange yoke.

1. Position the driveshaft flange yoke in the U-joint tool.

2. Press out a bearing cup.

3. Remove the driveshaft flange yoke.

4. Press on the spider to remove the remaining bearing cup.

5. Remove the driveshaft flange yoke.

Universal Joint - Single Cardan, Flange Yoke

7. Remove the spider.

1. Reposition the driveshaft in the U-joint tool.

2. Press out the bearing cup.

3. Rotate the driveshaft.

4. Press on the spider to remove the remaining bearing cup.

5. Remove the spider.

Universal Joint - Single Cardan, Flange Yoke

8. Clean the yoke area at the end of the driveshaft.

    Universal Joint - Single Cardan, Flange Yoke
    Special Tool(s) Installer/Remover, C Frame and Screw 205-086 (T74P-4635-C) ...

    Assembly
    1. NOTE: Universal joint kits are to be installed as complete assemblies only. Do not mix components from other U-joint kits. Install the spider. 1. Start a new bearing cup into the driveshaft yok ...

    Other materials:

    Torque Converter End Play Check
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent End Play Gauge, Torque Converter 307-071 (T80L-7902-A) or equivalent 1. Install the special tool into the torque converter pump ...

    Removal
    WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury ...

    Fuel Charging Wiring Harness
    Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may resul ...