Ford Mustang (1999-2004) Service Manual: Disassembly
1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section.
2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing driveshaft failure during vehicle operation.
Place the driveshaft on a suitable workbench, being careful not to damage the tube.
3. NOTE: If components are not marked and installed correctly, driveline imbalance can occur.
Index-mark the positions of the driveshaft components.

4. Clamp the U-joint tool in a vise.

5. Remove all four of the snap rings.

6. Remove the driveshaft flange yoke.
1. Position the driveshaft flange yoke in the U-joint tool.
2. Press out a bearing cup.
3. Remove the driveshaft flange yoke.
4. Press on the spider to remove the remaining bearing cup.
5. Remove the driveshaft flange yoke.

7. Remove the spider.
1. Reposition the driveshaft in the U-joint tool.
2. Press out the bearing cup.
3. Rotate the driveshaft.
4. Press on the spider to remove the remaining bearing cup.
5. Remove the spider.

8. Clean the yoke area at the end of the driveshaft.
Universal Joint - Single Cardan, Flange Yoke
Special Tool(s)
Installer/Remover, C Frame
and Screw
205-086 (T74P-4635-C)
...
Assembly
1. NOTE: Universal joint kits are to be installed as complete
assemblies only. Do not mix
components from other U-joint kits.
Install the spider.
1. Start a new bearing cup into the driveshaft yok ...
Other materials:
Valve Springs
Special Tool(s)
Compressor, Valve Spring
303-163 (T81P-6513-A)
Material
Removal
1. Remove the LH and the RH valve covers. For additional information,
refer to Valve Cover-LH
and Valve Cover RH in this section.
2. Rotate the crankshaft un ...
Air Conditioning (A/C) System Check - Retail Procedure
NOTE: This Retail Procedure is not eligible for claiming on Ford
paid repairs (warranty and ESP).
NOTE: The engine should be run at idle for 10 minutes with the air
conditioning on and set to MAX A/C
before carrying out this retail procedure.
NOTE: Re ...
Axle Housing Casting Porosity (Holes in Casting) Repair
CAUTION: To keep the axle's sound characteristics, do not disassemble
the carrier.
NOTE: Casting porosity is a condition where occasionally gas bubbles will
form during the casting
process leaving small pockets in the metal that will cause the axle housing t ...
