Ford Mustang (1999-2004) Service Manual: Charging System (Diagnosis and Testing)

Refer to Wiring Diagrams Cell 12 , Charging System for schematic and connector information.

Special Tool(s)

73III Automotive Meter 105-R0057 or equivalent
SABRE Premium Battery and Electrical System Tester 010-00736 or equivalent

Principles of Operation

Charging System (Diagnosis and Testing)

 

 

Charging System (Diagnosis and Testing)

 

Charging System (Description and Operation)
The charging system is a negative ground system consisting of the following: generator internal voltage regulator charging system warning indicator storage battery necessary wirin ...

Functionality
With the ignition switch in the RUN position, voltage is applied through the warning indicator I circuit 904 (LG/RD) to the voltage regulator. This turns the regulator on, allowing current to ...

Other materials:

Safety Belt Maintenance
WARNING: All safety belt assemblies include retractors, buckles, front seat belt buckle support assemblies (slide bar, if so equipped), shoulder belt height adjuster (if equipped), child safety seat tether bracket assemblies (if equipped) and attaching hardw ...

Disassembly
1. Remove the No. 1 selective pump support thrust washer. 2. Remove the front pump support. 1. Remove the bolts. 2. Remove the front pump support. 3. Remove the seal rings. 4. Remove the inner and outer pump gerotor gears. 5. Carefully pry spring ...

Installation
1. Inspect the pinion flange seal journal for rust, nicks, and scratches prior to installing the flange. Polish the seal journal with fine crocus cloth, if necessary. 2. Lubricate the pinion flange splines. Use SAE 80W-90 Premium Rear Axle Lubricant XY-80 ...