Ford Mustang (1999-2004) Service Manual: Charging System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 12 , Charging System for schematic and connector information.
Special Tool(s)
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73III Automotive Meter 105-R0057 or equivalent |
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SABRE Premium Battery and Electrical System Tester 010-00736 or equivalent |
Principles of Operation




Charging System (Description and Operation)
The charging system is a negative ground system consisting of the
following:
generator
internal voltage regulator
charging system warning indicator
storage battery
necessary wirin ...
Functionality
With the ignition switch in the RUN position, voltage is applied
through the warning indicator I circuit
904 (LG/RD) to the voltage regulator. This turns the regulator on,
allowing current to ...
Other materials:
Safety Belt Maintenance
WARNING: All safety belt assemblies include retractors, buckles, front
seat belt buckle
support assemblies (slide bar, if so equipped), shoulder belt height adjuster
(if equipped), child
safety seat tether bracket assemblies (if equipped) and attaching hardw ...
Disassembly
1. Remove the No. 1 selective pump support thrust washer.
2. Remove the front pump support.
1. Remove the bolts.
2. Remove the front pump support.
3. Remove the seal rings.
4. Remove the inner and outer pump gerotor gears.
5. Carefully pry spring ...
Installation
1. Inspect the pinion flange seal journal for rust, nicks, and scratches
prior to installing the flange.
Polish the seal journal with fine crocus cloth, if necessary.
2. Lubricate the pinion flange splines.
Use SAE 80W-90 Premium Rear Axle Lubricant XY-80 ...


