Ford Mustang (1999-2004) Service Manual: Climate Control System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 54 , Air Conditioner/Heater for schematic and connector information.
Special Tool(s)
Connector, Refrigerant Pressure Line 412-093 (T94P-19623-E) | |
Set, A/C Fittings 412-DS028 (014-00333, D93L- 19703-B) or equivalent | |
Vacuum Pump Kit 416-D002 (D95L-7559-A) or equivalent | |
Breakout Box, EEC-V Control System 418-049 (014-00950, T94L-50- EEC-V) | |
Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent diagnostic tool | |
Pressure Test Kit 014-R1072 or equivalent | |
77 III Automotive Meter 105-R0056 or equivalent | |
R-134a Manifold Gauge Set 176-R032A or equivalent | |
Refrigerant Leak Detector 216-00001 or equivalent |
Vacuum Schematic-Manual Climate Control System
Function Selector Switch Vacuum Connector
Function Selector Switch Vacuum Application Chart
V=Vacuum
NV=No Vacuum
System Air Flow Description
MAX A/C When MAX A/C is selected: The air inlet door vacuum control motor is at full vacuum, closing off outside air and admitting only recirculated air. The panel/defrost door vacuum cont ...Inspection and Verification
1. Verify the customer's concern by operating the climate control system to duplicate the condition. 2. Inspect to determine if one of the following mechanical or electrical concerns apply: Visu ...Other materials:
Supercharger Cooling System Flushing
1. WARNING: Never remove the pressure relief cap while the engine is
operating or
when the cooling system is hot. Failure to follow these instructions can result
in damage
to the cooling system or engine or personal injury. To avoid having scalding hot
cool ...
Pinpoint Tests
CAUTION: Do not make jumper connections except as directed.
Incorrect connections
may damage the voltage regulator test terminals, fuses, or fuse links.
CAUTION: Do not allow any metal object to come in contact with the
generator housing
and inter ...
Handle - Exterior Door
Removal
1. Remove the door trim panel (23942). For additional information,
refer to Section.
2. Release the exterior door handle actuating rod by opening the clip.
3. Remove the exterior door handle nuts.
4. Remove the exterior door handle.
Ins ...