Ford Mustang (1999-2004) Service Manual: Climate Control System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 54 , Air Conditioner/Heater for schematic and connector information.
Special Tool(s)
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Connector, Refrigerant Pressure Line 412-093 (T94P-19623-E) |
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Set, A/C Fittings 412-DS028 (014-00333, D93L- 19703-B) or equivalent |
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Vacuum Pump Kit 416-D002 (D95L-7559-A) or equivalent |
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Breakout Box, EEC-V Control System 418-049 (014-00950, T94L-50- EEC-V) |
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Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent diagnostic tool |
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Pressure Test Kit 014-R1072 or equivalent |
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77 III Automotive Meter 105-R0056 or equivalent |
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R-134a Manifold Gauge Set 176-R032A or equivalent |
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Refrigerant Leak Detector 216-00001 or equivalent |
Vacuum Schematic-Manual Climate Control System
Function Selector Switch Vacuum Connector
Function Selector Switch Vacuum Application Chart
V=Vacuum
NV=No Vacuum
System Air Flow Description
MAX A/C
When MAX A/C is selected:
The air inlet door vacuum control motor is at full vacuum, closing
off outside air and admitting
only recirculated air.
The panel/defrost door vacuum cont ...
Inspection and Verification
1. Verify the customer's concern by operating the climate control system
to duplicate the condition.
2. Inspect to determine if one of the following mechanical or electrical
concerns apply:
Visu ...
Other materials:
Fuel Pump Module
Removal and Installation
1. Remove the fuel tank. For additional information, refer to Fuel Tank in
this section.
2. NOTE: For installation, tighten the bolts in the sequence shown.
Remove the module assembly flange bolts.
3. Clean the area around the fue ...
Piston - Pin Diameter
1. Measure the piston pin diameter in two directions at the points shown.
Verify the diameter is
within specification.
Refer to the appropriate section in Group for the procedure.
If out of specification, install new components as necessary. Refer
...
Deactivation
WARNING: Always wear safety glasses when repairing an air bag
supplemental restraint
system (SRS) vehicle and when handling an air bag module. This will
reduce the risk of injury
in the event of an accidental deployment.
WARNING: Carry a live air ...
