Ford Mustang (1999-2004) Service Manual: Dual Converter Y-Pipe - 3.8L
Removal
NOTE: The RH and LH catalytic converters are serviceable separately.
1. Raise and support the vehicle. For additional information, refer to Section.
2. CAUTION: When repairing the exhaust system or removing exhaust components, disconnect all heated oxygen sensors (HO2S) (9F472) and catalyst monitor sensors at the wiring connectors to prevent damage to the sensors and wiring harnesses.
Disconnect the RH and LH HO2S connectors.
3. Disconnect the RH and LH catalyst monitor sensor connectors.
4. Remove the dual converter assembly nuts.
5. Remove the RH exhaust manifold flange nuts.
6. Remove the LH exhaust manifold flange nuts.
7. Remove the dual converter (5F250) assembly.
8. If necessary, use the two spot welds as a baseline, measure 226.8 mm (9.07 in) and cut the pipe.
9. Remove 13 mm (0.52 in) from the LH dual converter.
Installation
1. Position the LH dual converter.
- Snug the LH converter-to-manifold nuts.
2. Position the RH dual converter pipe.
- Snug the RH converter-to-manifold nuts.
3. If necessary, position the LH and RH dual converter pipes into the sleeve and install the clamps.
Tighten the clamps to 55 Nm (41 lb-ft).
4. Install the dual converter assembly nuts.
5. Tighten the LH converter-to-manifold nuts.
6. Tighten the RH converter-to-manifold nuts.
7. Connect the RH and LH HO2S connectors.
8. Connect the RH and LH catalyst monitor sensor connectors.
9. Lower the vehicle.
Muffler - 4.6L (4V)
Removal and Installation 1. Raise and support the vehicle. For additional information, refer to Section. 2. NOTE: RH side shown, LH side similar. Remove the dual converter assembly nuts. 3. Remove ...Dual Converter H-Pipe - 4.6L (2V and 4V)
Removal NOTE: The RH and LH catalytic converters are serviced separately. 1. Raise and support the vehicle. For additional information, refer to Section. 2. CAUTION: When repairing exhaust system or ...Other materials:
Heated Window Grid Wire Repair
Material
Item
Specification
Dark Walnut Metallic Acrylic
Lacquer Touch-up Paint
ALBZ-19500-5858A or
equivalent
ESR-M2-P100-
C
Rear Window Defroster Repair
D8AZ-19562-AA or equivalent
WSB-M4J58-B
1. NOTE: A single break or an ...
Pump - CIII
Special Tool(s)
Teflon Seal Replacer Set
211-D027 (D90P-3517-A) or
equivalent
Removal and Installation
1. Remove the pulley. For additional information, refer to Pulley-CIII Pump
in this section.
2. Remove the bolt and bracket.
3. Disconn ...
Hinge Adjustment
NOTE: The door should be adjusted for even and parallel fit with the
body opening and surrounding
panels as well as making sure that the anti-chuck pin is not binding on
convertible models.
1. Remove the A-pillar lower trim panel.
2. Position the ...