Ford Mustang (1999-2004) Service Manual: Muffler - 4.6L (4V)

Removal and Installation

1. Raise and support the vehicle. For additional information, refer to Section.

2. NOTE: RH side shown, LH side similar.

Remove the dual converter assembly nuts.

Muffler - 4.6L (4V)

3. Remove the RH exhaust hanger insulator (5260).

Muffler - 4.6L (4V)

4. Remove the LH exhaust hanger insulator (5260).

Muffler - 4.6L (4V)

5. Remove the RH intermediate exhaust pipe hanger insulator.

Muffler - 4.6L (4V)

6. Remove the LH exhaust pipe hanger insulator.

Muffler - 4.6L (4V)

7. Remove the RH exhaust pipe hanger insulator.

Muffler - 4.6L (4V)

8. Remove the LH exhaust pipe hanger insulator.

Muffler - 4.6L (4V)

9. Remove the RH and LH mufflers.

Muffler - 4.6L (4V)

10. CAUTION: Do not use oil or grease-based lubricants on the insulators as they deteriorate the rubber.

NOTE: A soap-and-water solution will ease installation of the exhaust hanger insulators.

To install, reverse the removal procedure.

    Muffler - 4.6L (2V)
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    Dual Converter Y-Pipe - 3.8L
    Removal NOTE: The RH and LH catalytic converters are serviceable separately. 1. Raise and support the vehicle. For additional information, refer to Section. 2. CAUTION: When repairing the exhaust sys ...

    Other materials:

    Removal
    1. Remove the nuts and position the radio ignition interference capacitors aside. 2. Remove the valve covers. For additional information, refer to Valve Cover RH and Valve Cover LH in this section. 3. Remove the cooling fan. 4. Remove the accessory drive ...

    Engine (Installation)
    Special Tool(s) Heavy Duty Floor Crane 014-00071 or equivalent Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent ...

    Torque Converter End Play Check
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent End Play Gauge, Torque Converter 307-071 (T80L-7902-A) or equivalent 1. Install the special tool into the torque converter pump ...