Ford Mustang (1999-2004) Service Manual: Frame and Mounting
Frame and Body Mounting
Torque Specifications

Frame Assembly
Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.
Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.
Body Misalignment Check
1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.
NOTE: All body alignment measurements are made without trim and from metal to metal.
To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.
- Underbody Misalignment Check
- Front Subframe - 3.8L Engine
- Front Subframe - 4.6L (2V) Engine
- Front Subframe - 4.6L (4V) Engine
- Rear Subframe
Installation
WARNING: To reduce the risk of serious personal injury, read
and follow all warnings,
cautions and notes at the beginning of the removal procedure.
Vehicles receiving a new clockspring
1. NOT ...
Underbody Misalignment Check
Underbody Dimensions
1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference
dimensions are not
controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...
Other materials:
Removal
Automatic transmission vehicles
1. Remove the flexplate. For additional information, refer to Flexplate in
this section.
Manual transmission vehicles
2. Remove the flywheel. For additional information, refer to Flywheel in this
section.
All vehicles
3. Using ...
Front Bumper
Special Tool(s)
Heavy-Duty Riveter
501-D011 (D80L-23200-A)
Removal and Installation
All vehicles except Cobra
1. Remove the front bumper cover. For additional information, refer to Front
Bumper Cover in this
section.
Cobra
2. Remove the charge ...
Transmission (Installation)
Material
Item
Specification
DEXRON III (ATF)
Transmission Fluid
XT-2-QDX or equivalent
DEXRON III
Pipe Sealant with Teflon
D8AZ-19554-A or equivalent
WSK-M2G350-
A2
Premium Long Life Grease
XG-1-C, K or T or equivalent
...
