Ford Mustang (1999-2004) Service Manual: Frame and Mounting

Frame and Body Mounting

Torque Specifications

Torque Specifications

Frame Assembly

Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.

Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.

Body Misalignment Check

1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.

NOTE: All body alignment measurements are made without trim and from metal to metal.

To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.

Installation
WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions and notes at the beginning of the removal procedure. Vehicles receiving a new clockspring 1. NOT ...

Underbody Misalignment Check
Underbody Dimensions   1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference dimensions are not controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...

Other materials:

Air Distribution
NOTE: The air distribution system of this vehicle cannot be equipped with a cabin air filter. There are two sources of air available to the air distribution system: outside air recirculated air Recirculated air is only used during MAX A/C. Air distribut ...

Removal
1. Remove the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section. 2. Disconnect the fuel line. For additional information, refer to Section. 3. Remove the coolant by-pass tube. For additional information, refer ...

Column
Removal and Installation All vehicles 1. Disconnect the battery ground cable and wait at least one minute to allow the depletion of the restraint system backup power supply. 2. WARNING: To avoid the risk of serious personal injury, follow all warnings, c ...