Ford Mustang (1999-2004) Service Manual: Frame and Mounting

Frame and Body Mounting

Torque Specifications

Torque Specifications

Frame Assembly

Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.

Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.

Body Misalignment Check

1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.

NOTE: All body alignment measurements are made without trim and from metal to metal.

To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.

Installation
WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions and notes at the beginning of the removal procedure. Vehicles receiving a new clockspring 1. NOT ...

Underbody Misalignment Check
Underbody Dimensions   1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference dimensions are not controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...

Other materials:

Fastening the safety belts
The front outboard and rear safety restraints in your vehicle are combination lap and shoulder belts. The presenter arm (available on the coupe only) is intended to improve access to the safety belt and to allow access to the rear seat. Rotate the presenter ...

Rear Bumper Cover
Removal and Installation 1. Remove the luggage compartment trim panel covers. 2. Remove the seven rear bumper cover nuts. 3. Remove the fuel drain hose. 4. Remove the four bumper cover screws (two each side). 5. Remove the pin-type retainers and the rea ...

Engine
WARNING: Do not operate the engine with the hood open until the fan blade has been first examined for possible cracks and separation. The 4.6L (4V) (281 CID) is a V-8 engine with the following features: dual overhead camshafts four valves per cylinder s ...