Ford Mustang (1999-2004) Service Manual: Frame and Mounting
Frame and Body Mounting
Torque Specifications

Frame Assembly
Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.
Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.
Body Misalignment Check
1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.
NOTE: All body alignment measurements are made without trim and from metal to metal.
To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.
- Underbody Misalignment Check
- Front Subframe - 3.8L Engine
- Front Subframe - 4.6L (2V) Engine
- Front Subframe - 4.6L (4V) Engine
- Rear Subframe
Installation
WARNING: To reduce the risk of serious personal injury, read
and follow all warnings,
cautions and notes at the beginning of the removal procedure.
Vehicles receiving a new clockspring
1. NOT ...
Underbody Misalignment Check
Underbody Dimensions
1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference
dimensions are not
controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...
Other materials:
Caliper (Disassembly and Assembly)
Special Tool(s)
Rear Caliper Piston Adjuster
206-026 (T87P-2588-A)
Rear Caliper Spring
Compressor Set
206-S027 (T87P-2588-B)
Disassembly
1. Remove the rear disc brake caliper (2552). For additional
information, refer to Caliper i ...
Engine Ignition (Description and Operation)
Eight separate ignition coils:
are controlled by the powertrain control module (PCM).
are mounted directly above each spark plug.
are controlled by the powertrain control module for correct firing
sequence.
The spark plug:
changes the high vo ...
Installation
Using special tool 205-024
NOTE: This is the preferred method for installing the pinion bearing
cups. If necessary, proceed to
Using special tools 205-153, 205-024, 205-231, and 205-D055 in this procedure
for an alternate
method.
1. Position the special too ...
