Ford Mustang (1999-2004) Service Manual: Frame and Mounting
Frame and Body Mounting
Torque Specifications
Frame Assembly
Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.
Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.
Body Misalignment Check
1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.
NOTE: All body alignment measurements are made without trim and from metal to metal.
To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.
- Underbody Misalignment Check
- Front Subframe - 3.8L Engine
- Front Subframe - 4.6L (2V) Engine
- Front Subframe - 4.6L (4V) Engine
- Rear Subframe
Installation
WARNING: To reduce the risk of serious personal injury, read
and follow all warnings,
cautions and notes at the beginning of the removal procedure.
Vehicles receiving a new clockspring
1. NOT ...
Underbody Misalignment Check
Underbody Dimensions
1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference
dimensions are not
controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...
Other materials:
Rear Suspension
Torque Specifications
WARNING: All vehicles are equipped with gas pressurized shock absorbers
which will
extend unassisted. Do not apply heat or flame to the shock absorbers during
removal or
component servicing. Failure to follow these instructions can re ...
Brake Pads - Cobra
Removal
1. Remove brake fluid in the master cylinder reservoir until the
reservoir is half full.
2. Raise and support the vehicle.
3. Remove the tire and wheel assembly.
4. CAUTION: Install new pads if worn to or past the specified
thi ...
Crankshaft Position (CKP) Sensor - 4.6L
Removal
1. Disconnect the battery ground cable. For additional information,
refer to Section.
2. Remove the A/C compressor. For additional information, refer to
Section.
3. Remove the crankshaft position (CKP) sensor.
Disconnect the connect ...