Ford Mustang (1999-2004) Service Manual: Front Bumper

Special Tool(s)

Heavy-Duty Riveter 501-D011 (D80L-23200-A)

Removal and Installation

All vehicles except Cobra

1. Remove the front bumper cover. For additional information, refer to Front Bumper Cover in this section.

Cobra

2. Remove the charge air cooler. For additional information, refer to Section.

All vehicles

3. Remove the two rivets and the front bumper isolator.

Cobra

4. NOTE: The charge air cooler bracket is removed for clarity.

Remove the four bolts and the two intercooler radiator brackets.

Front Bumper

All vehicles

5. Remove the bolts and the front bumper.

Front Bumper

6. To install, reverse the removal procedure.

    Rear Bumper Cover
    Removal and Installation 1. Remove the luggage compartment trim panel covers. 2. Remove the seven rear bumper cover nuts. 3. Remove the fuel drain hose. 4. Remove the four bumper cover screws (tw ...

    Rear Bumper
    Removal and Installation All vehicles 1. Remove the rear bumper cover. For additional information, refer to Rear Bumper Cover in this section. 2. Remove the rear bumper cover isolator. Vehicles with ...

    Other materials:

    Assembly
    1. Using the special tool, install the front pump seal assembly. 2. Install the clutch piston seals. 1. Install the intermediate clutch piston outer seal. 2. Install the intermediate clutch piston inner seal. 3. NOTE: Coat the intermediate clutch pist ...

    Lamp Switch - Brake Pedal Position (BPP)
    Removal 1. Disconnect the battery ground cable. 2. Remove the brake pedal position (BPP) switch. 1. Remove the clip. 2. Remove the retainer. 3. Disconnect the electrical connector. 4. Remove the BPP switch. Installation 1. NOTE: When the b ...

    Sitting in the correct position
    WARNING: Sitting improperly out of position or with the seat back reclined too far can take off weight from the seat cushion and affect the decision of the passenger sensing system, resulting in serious injury or death in a crash. Always sit upright against yo ...