Ford Mustang (1999-2004) Service Manual: Inspection and Verification

NOTE: A new instrument cluster must be reconfigured.

NOTE: The instrument panel dimmer switch is a part of the headlamp switch.

1. Verify the customer concern.

2. Visually inspect for obvious signs of electrical damage.

Visual Inspection Chart

Electrical

  • Central junction box (CJB) fuses:

  • 5 (15A)

  • 21 (5A)

  • 34 (20A)

  • 37 (5A)

  • 32 (15A)

  • 27 (20A)

  • Circuitry

  • Damaged switch

3. If the fault is not visually evident, determine the symptom and proceed to the Symptom Chart.

Symptom Chart

Condition Possible Sources Action
  • The control illumination is inoperative
  • Central junction box (CJB) fuse 37 (5A).
  • Circuitry.
  • Headlamp switch.
  • Go To Pinpoint Test A .
  • The instrument cluster illumination is inoperative
  • Circuitry.
  • Instrument cluster.
  • Bulb(s).
  • Go To Pinpoint Test B .
  • The climate control illumination is inoperative
  • Circuitry.
  • Bulb(s).
  • Go To Pinpoint Test C .
  • The audio system illumination is inoperative
  • Circuitry.
  • Audio unit.
  • Go To Pinpoint Test D .
  • A single illumination source is inoperative
  • Circuitry.
  • Switch.
  • Go To Pinpoint Test E .
    Instrument Cluster and Panel Illumination (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 71 , Instrument Illumination for schematic and connector information. Special Tool(s) 73III Automotive Meter 105-R0057 or equivalent ...

    Pinpoint Tests
    PINPOINT TEST A: THE CONTROL ILLUMINATION IS INOPERATIVE Test Step Result / Action to Take A1 CHECK PARKING LAMPS YesPlace the headlamp switch in the OFF position. GO to A2 . No ...

    Other materials:

    Engine and Radiator Flushing
    Special Tool(s) Coolant System Drain/Flush/Fill 164-R3673 or equivalent Flush Kit 164-R3658 or equivalent Drain Kit 164-R3662 or equivalent Material Item Specification Motorcraft Premium Cooling ...

    Assembly
    1. Lubricate all components with the recommended transmission fluid when reassembling. 2. Using the special tools, press the output shaft front bearing on the output shaft. 3. Install the third gear bearing. Apply petroleum jelly to the bearing. 4. I ...

    Valve Springs
    Special Tool(s) Compressor, Valve Spring 303-163 (T81P-6513-A) Material Removal 1. Remove the LH and the RH valve covers. For additional information, refer to Valve Cover-LH and Valve Cover RH in this section. 2. Rotate the crankshaft un ...