Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.

Clean and inspect the mating surfaces.

2. NOTE: If the oil pan is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness, or four minutes, whichever is longer. Failure to follow this procedure can result in future oil leakage.

Apply the silicone gasket and sealant at the rear oil seal retainer-to-cylinder block sealing surface.

Oil Pan

3. NOTE: If the oil pan is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness, or four minutes, whichever is longer. Failure to follow this procedure can result in future oil leakage.

Apply the silicone gasket and sealant at the engine front cover-to-cylinder block mating surface.

Oil Pan

4. Install the oil pan and gasket and loosely install the bolts.

Oil Pan

5. Tighten the bolts in the sequence shown in three stages.

  • Stage 1: Tighten to 2 Nm (18 lb-in).
  • Stage 2: Tighten to 20 Nm (15 lb-ft).
  • Stage 3: Tighten an additional 60 degrees.

Oil Pan

6. Install the oil pan drain plug.

Oil Pan

7. Raise the front subframe into position.

Oil Pan

8. Install the two upper subframe bolts.

Oil Pan

9. Install the two lower subframe bolts.

Oil Pan

10. Install the engine mount bolts.

Oil Pan

11. Position the safety stand aside.

Oil Pan

12. Using the special tool, release the tension from the front coil springs and remove the special tool.

Oil Pan

13. Install the engine mount nuts.

Oil Pan

14. Lower the vehicle.

15. Using the special tools, lower the engine and remove the special tool.

Oil Pan

16. Remove the special tool.

Oil Pan

17. Fill the engine crankcase with clean engine oil.

    Removal
    1. Disconnect the battery ground cable. 2. Remove the air cleaner outlet tube. For additional information, refer to Section. 3. Remove the radiator sight shield. 4. Install the special tool. 5. Us ...

    Flywheel
    Removal 1. Remove the clutch components. 2. Remove the bolts and the flywheel. Installation 1. To install, reverse the removal procedure. Tighten the bolts in the sequence shown. ...

    Other materials:

    Connecting Rod - Bearing Journal Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journal clearance. 1. Remove the connecting rod bearing cap. 2. ...

    Installation
    1. NOTE: The LH side is shown, and the RH is similar. Install the supply manifold and tighten the four bolts. 2. Connect the EGR vacuum line. 3. Install the EGR to exhaust manifold tube. For additional information, refer to Section. 4. NOTE: The eng ...

    Instrument Panel - Center Finish Panel
    Removal and Installation All vehicles 1. Disconnect the battery ground cable. For additional information, refer to Section. Vehicles with automatic transmission 2. Place the selector lever in the 1 position. Vehicles with manual transmission 3. ...