Ford Mustang (1999-2004) Service Manual: Installation

1. Install the upper intake manifold gasket.

Intake Manifold - Upper

2. Install the intake manifold and bolts in the sequence shown.

Intake Manifold - Upper

3. Install the PCV valve-to-intake manifold tube.

Intake Manifold - Upper

4. Connect the vacuum hoses and the electrical connector to the EGR vacuum regulator solenoid.

Intake Manifold - Upper

5. Connect the EGR tube to the EGR valve.

Intake Manifold - Upper

6. Connect the hoses to the differential pressure feedback EGR.

Intake Manifold - Upper

7. Connect the main chassis vacuum supply line and the EGR valve vacuum line.

Intake Manifold - Upper

8. Connect the IAC valve and the differential pressure feedback EGR electrical connectors.

Intake Manifold - Upper

9. Connect the EVAP return hose.

Intake Manifold - Upper

10. Connect the TP sensor.

Intake Manifold - Upper

11. Position the cables and bracket.

  • Install the bolts, connect the clip.

Intake Manifold - Upper

12. Connect the throttle cable, the speed control actuator cable and throttle return spring.

Intake Manifold - Upper

13. Install the air cleaner outlet tube. For additional information, refer to Section.

14. Install the air intake scoop bracket. For additional information, refer to Section .

    Removal
    1. Remove the air intake scoop bracket. For additonal information, refer to Section. 2. Remove the air cleaner outlet tube. For additional information, refer to Section. 3. Disconnect the accelera ...

    Intake Manifold - Lower
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392-A ...

    Other materials:

    Component Tests
    Driveline Vibration An analysis of driveline vibration can also be conducted using the Vibration Analyzer; follow the manufacturer's directions. Driveline vibration exhibits a higher frequency and lower amplitude than does high-speed shake. Driveline vibra ...

    Disassembly
    1. Remove the driveshaft (4602). For additional information, refer to Driveshaft in this section. 2. CAUTION: Under no circumstances is the driveshaft assembly to be clamped in the jaws of a vise or similar holding fixture. Denting or localizing fracture ca ...

    Air Conditioning (A/C) Compressor - 4.6L
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation CAUTION: If installing a new air conditioning compressor due to an internal failur ...