Ford Mustang (1999-2004) Service Manual: Installation
1. Install the upper intake manifold gasket.
2. Install the intake manifold and bolts in the sequence shown.
3. Install the PCV valve-to-intake manifold tube.
4. Connect the vacuum hoses and the electrical connector to the EGR vacuum regulator solenoid.
5. Connect the EGR tube to the EGR valve.
6. Connect the hoses to the differential pressure feedback EGR.
7. Connect the main chassis vacuum supply line and the EGR valve vacuum line.
8. Connect the IAC valve and the differential pressure feedback EGR electrical connectors.
9. Connect the EVAP return hose.
10. Connect the TP sensor.
11. Position the cables and bracket.
- Install the bolts, connect the clip.
12. Connect the throttle cable, the speed control actuator cable and throttle return spring.
13. Install the air cleaner outlet tube. For additional information, refer to Section.
14. Install the air intake scoop bracket. For additional information, refer to Section .
Removal
1. Remove the air intake scoop bracket. For additonal information, refer to
Section.
2. Remove the air cleaner outlet tube. For additional information, refer to
Section.
3. Disconnect the accelera ...
Intake Manifold - Lower
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equivalent
WSE-M5B392-A
...
Other materials:
Cooling System Draining, Filling and Bleeding
Material
Item
Specification
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Draining
WARNING: Never remove the pressure relief cap while the engine is
operating or when the
cooling syst ...
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel related components. Highly flammable mixtures are
always present
and can ignite. Failure to follow these instructions can result in personal
injury.
1. ...
Switch - Deactivator
Removal
1. Disconnect the battery ground cable.
2. Remove the deactivator switch.
1. Disconnect the deactivator switch electrical connector.
2. Detach the lower deactivator switch hook.
3. Detach the upper deactivator pivot.
Installation
1. N ...
