Ford Mustang (1999-2004) Service Manual: Dual-Function Pressure Switch (4.6L)

The dual-function pressure switch is used to interrupt A/C compressor operation in the event of high system discharge pressures.
- The dual-function pressure switch is mounted on a Schrader valve-type fitting on the high pressure side of the A/C manifold and tube.
- It is not necessary to discharge the refrigerant system to remove the dual-function pressure switch.
- A valve depressor, located inside the threaded end of the dual-function pressure switch, presses on the Schrader valve stem.
- This allows the dual-function pressure switch to monitor the compressor discharge pressure.
- When the compressor discharge pressure rises, the switch contacts open, disengaging the A/C compressor. When the pressure drops, the contacts close to allow operation of the A/C compressor. For specifications regarding operating pressure(s), refer to Section.
The dual-function pressure switch has a second set of electrical contacts used for high-speed cooling fan control.
When the compressor discharge pressure rises, the contacts close and engage the high speed fan control. When the pressure drops, the contacts open and the high speed fan control is disengaged.
Refrigerant Containment Switch (3.8L)
The refrigerant containment switch is used to interrupt A/C compressor operation in the event of high system discharge pressures.
- The refrigerant containment switch is mounted on a Schrader-type valve fitting on the high pressure side of the compressor manifold and tube assembly.
- A valve depressor, located inside the threaded end of the refrigerant containment switch, presses on the Schrader valve stem.
- This allows the refrigerant containment switch to monitor the A/C compressor discharge pressure.
- When the A/C compressor discharge pressure rises, the switch contacts open, disengaging the A/C compressor. When the pressure drops, the contacts close to allow operation of the A/C compressor. For additional information regarding operating pressure(s), refer to Section.
- It is not necessary to discharge the refrigerant system to remove the refrigerant containment switch.
Suction Accumulator
NOTE: Installation of a new suction accumulator is not required when
repairing the air conditioning
system except when there is physical evidence of contamination from a failed A/C
compres ...
Spring Lock Coupling
The spring lock coupling is a refrigerant line coupling held together by a
garter spring inside a circular
cage.
When the coupling is connected together, the flared end of the female
f ...
Other materials:
Reporting safety defects (U.S. only)
If you believe that your vehicle has
a defect which could cause a crash
or could cause injury or death, you
should immediately inform the
National Highway Traffic Safety
Administration (NHTSA) in addition to notifying Ford Motor Company.
If NHTSA receives si ...
Installation
1. CAUTION: The timing chain procedures must be followed exactly or
damage to the
valve and pistons will result.
Compress the tensioner plunger, using an edge of a vise.
2. While holding the ratchet mechanism, push the ratchet arm back into the
tensioner ...
Cylinder Head - Distortion
Special Tool(s)
Straight Edge
303-D039 (D83L-4201-A) or
equivalent
1. Use a straight edge and a feeler gauge to inspect the cylinder head for
flatness. If the cylinder
head is distorted, install a new cylinder head.
Cylinder Bore -Cleaning ...
