Ford Mustang (1999-2004) Service Manual: Installation

1. Install the lower intake manifold gaskets.

Intake Manifold - Lower

2. Connect the fuel charging wiring harness to the rear of the lower intake manifold and install the manifold.

3. Install the intake manifold fasteners and tighten in the sequence shown.

Intake Manifold - Lower

4. Position the fuel charging wiring harness and connect it to the fuel injection supply manifold in three places.

Intake Manifold - Lower

5. Connect the eight fuel injector electrical connectors.

Intake Manifold - Lower

6. Connect the electrical connector and the vacuum line to the fuel pressure sensor.

Intake Manifold - Lower

7. Install the generator. For additional information, refer to Section .

8. Install the coolant bypass tube. For additional information, refer to Section.

9. Connect the fuel line. For additional information, refer to Section.

10. Install the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section.

    Removal
    1. Remove the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section. 2. Disconnect the fuel line. For additional information, refer to Section. 3. Remove ...

    Valve Cover RH
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392- A Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323- A4 ...

    Other materials:

    Crankshaft Runout
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. NOTE: Crankshaft main bearing journals must be within specifications before checking runout. Use the Dial Indicator Gauge with Holding Fixtur ...

    Deactivation
    WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment. WARNING: Carry a live air ...

    Air Conditioning (A/C) System Check - Retail Procedure
    NOTE: This Retail Procedure is not eligible for claiming on Ford paid repairs (warranty and ESP). NOTE: The engine should be run at idle for 10 minutes with the air conditioning on and set to MAX A/C before carrying out this retail procedure. NOTE: Re ...