Ford Mustang (1999-2004) Service Manual: Installation

1. Install the lower intake manifold gaskets.

Intake Manifold - Lower

2. Connect the fuel charging wiring harness to the rear of the lower intake manifold and install the manifold.

3. Install the intake manifold fasteners and tighten in the sequence shown.

Intake Manifold - Lower

4. Position the fuel charging wiring harness and connect it to the fuel injection supply manifold in three places.

Intake Manifold - Lower

5. Connect the eight fuel injector electrical connectors.

Intake Manifold - Lower

6. Connect the electrical connector and the vacuum line to the fuel pressure sensor.

Intake Manifold - Lower

7. Install the generator. For additional information, refer to Section .

8. Install the coolant bypass tube. For additional information, refer to Section.

9. Connect the fuel line. For additional information, refer to Section.

10. Install the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section.

    Removal
    1. Remove the upper intake manifold. For additional information, refer to Intake Manifold-Upper in this section. 2. Disconnect the fuel line. For additional information, refer to Section. 3. Remove ...

    Valve Cover RH
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392- A Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323- A4 ...

    Other materials:

    Fuel Line Fittings - Push Connect
    Special Tool(s) Disconnect Tool, Spring Lock Coupling 310-S039 (T90T-9550-S) Material Item Specification SAE 5W-20 Super Premium Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disconnect WARNING: Do not smoke ...

    Actuator Cable - Speed Control
    1. Remove the speed control actuator cable end from the throttle body. 1. Lift the speed control cable from the throttle nailhead. 2. Release the speed control cable from the throttle bracket. 2. Remove the speed control cable from the retaining cli ...

    Inspection and Verification
    1. Verify the customer's concern by operating the climate control system to duplicate the condition. 2. Inspect to determine if one of the following mechanical or electrical concerns apply: Visual Inspection Chart Mechanical Electrical ...