Ford Mustang (1999-2004) Service Manual: Pressure Plate Check
1. Check the clutch pressure plate surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth.
2. Measure the flatness of the clutch pressure plate surface with a straightedge and a feeler gauge.
3. Check the diaphragm spring fingers for discoloration, scoring, bent or broken segments and spring ends that are higher or lower than the rest.
4. Measure the wear of the diaphragm spring fingers.
Flywheel Check
1. Check the flywheel surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth.
Disc Check
Special Tool(s)
Brake/Automobile Brake Drum
System with Vacuum
164-R3622 or equivalent
Dial Indicator/Magnetic Base
100-D002 (D78P-4201-B) or
equivalent
WARNING: Dust ...
Flywheel Runout Check
Special Tool(s)
Dial Indicator/Magnetic Base
100-D002 (D78P-4201-B) or
equivalent
1. Mount the special tool so that the indicator contact point rides on the
clutch disc contact surf ...
Other materials:
Disc and Pressure Plate - 3.8L and 4.6L (2V) Engines
Special Tool(s)
Clutch Aligner
308-020 (T74P-7137-K)
Material
Item
Specification
Premium Long Life Grease
XG-1-C
ESA-M1C75-B
1. Remove the transmission.
2. CAUTION: Loosen the bolts evenly to prevent clutch pressure plate
...
Torque Converter Impeller to Pump Stator Interference
Check
1. NOTE: Front pump support may remain in front pump support and gear
during this test.
Position the front pump support with the splines up.
2. Mount the torque converter on the front pump support with the splines on
the one-way clutch
inner race, engaging t ...
Installation
All vehicles
1. NOTE: If the valve cover is not secured within four minutes, the sealant
must be removed and
the sealing area cleaned with metal surface cleaner. Allow to dry until there is
no sign of
wetness, or four minutes, whichever is longer. Failure to ...
