Ford Mustang (1999-2004) Service Manual: Flywheel Runout Check

Special Tool(s)

Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent

1. Mount the special tool so that the indicator contact point rides on the clutch disc contact surface.

2. Turn the flywheel (6375); if the runout exceeds the maximum allowance, install a new flywheel.

Flywheel Runout Check

Bearing

1. CAUTION: The pilot bearing is a sealed bearing and must not be immersed in any type of cleaning fluid.

Inspect the pilot bearing (7118) for:

1. needle rollers for scoring, worn or broken rollers, cracked roller cage inadequate grease or discoloration.

2. seal leakage.

  • misalignment and looseness in the crankshaft.

Flywheel Runout Check

    Pressure Plate Check
    1. Check the clutch pressure plate surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth. 2. Measure the flatness of the clutch ...

    Dowels - Flywheel
    Removal 1. NOTE: Take care not to damage the flywheel dowel holes or the surface areas around the flywheel dowel during removal. Remove the flywheel dowels by using a drift pin where the flywhee ...

    Other materials:

    Disassembly
    1. Remove the differential assembly from the differential housing. For additional information, refer to Differential Case in this section. 2. Remove the 10 bolts. 3. CAUTION: Do not damage the threads in the bolt holes. Insert a punch in the bolt holes, a ...

    Index Card
    Place an index card or a piece of paper between the weatherstrip and the sealing surface, then close the door. Slowly withdraw the index card or paper after the door is closed and check the amount of pressure on the weatherstrip. There should be a medium amo ...

    Evaporator Core Housing
    Material Item Specification PAG Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN-12-C) WSH-M1C231- B MERPOL NA ESE-M99B144- B Removal NOTE: The evaporator core is not separately serviceable, it is serviced onl ...