Ford Mustang (1999-2004) Service Manual: Flywheel Runout Check
Special Tool(s)
 |
Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent |
1. Mount the special tool so that the indicator contact point rides on the clutch disc contact surface.
2. Turn the flywheel (6375); if the runout exceeds the maximum allowance, install a new flywheel.
Bearing
1. CAUTION: The pilot bearing is a sealed bearing and must not be immersed in any type of cleaning fluid.
Inspect the pilot bearing (7118) for:
1. needle rollers for scoring, worn or broken rollers, cracked roller cage inadequate grease or discoloration.
2. seal leakage.
- misalignment and looseness in the crankshaft.
Pressure Plate Check
1. Check the clutch pressure plate surface for scoring, cracks or
discoloration. Minor scratches or
discoloration should be removed with a fine emery cloth.
2. Measure the flatness of the clutch ...
Dowels - Flywheel
Removal
1. NOTE: Take care not to damage the flywheel dowel holes or the
surface areas around the
flywheel dowel during removal.
Remove the flywheel dowels by using a drift pin where the flywhee ...
Other materials:
Motorcraft part numbers
1For spark plug replacement, see your authorized dealer. See Scheduled
Maintenance
Information for the appropriate intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and design
specifications for
your vehicle, ...
Disassembly
1. CAUTION: Hand tighten the special tool to prevent gear damage.
CAUTION: Support the output shaft while using the press to prevent
damage to the
shaft or gears.
Using the special tool and a press, remove first gear, the output shaft rear
bearing ...
System Air Flow Description
MAX A/C
When MAX A/C is selected:
The air inlet door vacuum control motor is at full vacuum, closing
off outside air and admitting
only recirculated air.
The panel/defrost door vacuum control motor is at full vacuum and
the panel/floor door vacu ...
