Ford Mustang (1999-2004) Service Manual: Flywheel Runout Check
Special Tool(s)
 |
Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent |
1. Mount the special tool so that the indicator contact point rides on the clutch disc contact surface.
2. Turn the flywheel (6375); if the runout exceeds the maximum allowance, install a new flywheel.
Bearing
1. CAUTION: The pilot bearing is a sealed bearing and must not be immersed in any type of cleaning fluid.
Inspect the pilot bearing (7118) for:
1. needle rollers for scoring, worn or broken rollers, cracked roller cage inadequate grease or discoloration.
2. seal leakage.
- misalignment and looseness in the crankshaft.
Pressure Plate Check
1. Check the clutch pressure plate surface for scoring, cracks or
discoloration. Minor scratches or
discoloration should be removed with a fine emery cloth.
2. Measure the flatness of the clutch ...
Dowels - Flywheel
Removal
1. NOTE: Take care not to damage the flywheel dowel holes or the
surface areas around the
flywheel dowel during removal.
Remove the flywheel dowels by using a drift pin where the flywhee ...
Other materials:
Lamp Switch - Brake Pedal Position (BPP)
Removal
1. Disconnect the battery ground cable.
2. Remove the brake pedal position (BPP) switch.
1. Remove the clip.
2. Remove the retainer.
3. Disconnect the electrical connector.
4. Remove the BPP switch.
Installation
1. NOTE: When the b ...
Inspection and Verification
1. Road test.
Verify the customer's concern by performing a road test on a smooth
road.
2. Inspect tires.
Check the tire pressure with all normal loads in the vehicle and the
tires cold. For
additional information, refer to the vehicle certification ...
Engine Mount RH
Special Tool(s)
Lifting Bracket, Engine
303-D088 (D93P-6001-A2)
Support Bar, Engine
303-290-A
Removal
1. Install the special tool.
2. Install the special tools.
3. Remove the starter. For additional information, refer to Secti ...
