Ford Mustang (1999-2004) Service Manual: Flywheel Runout Check
Special Tool(s)
 |
Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent |
1. Mount the special tool so that the indicator contact point rides on the clutch disc contact surface.
2. Turn the flywheel (6375); if the runout exceeds the maximum allowance, install a new flywheel.
Bearing
1. CAUTION: The pilot bearing is a sealed bearing and must not be immersed in any type of cleaning fluid.
Inspect the pilot bearing (7118) for:
1. needle rollers for scoring, worn or broken rollers, cracked roller cage inadequate grease or discoloration.
2. seal leakage.
- misalignment and looseness in the crankshaft.
Pressure Plate Check
1. Check the clutch pressure plate surface for scoring, cracks or
discoloration. Minor scratches or
discoloration should be removed with a fine emery cloth.
2. Measure the flatness of the clutch ...
Dowels - Flywheel
Removal
1. NOTE: Take care not to damage the flywheel dowel holes or the
surface areas around the
flywheel dowel during removal.
Remove the flywheel dowels by using a drift pin where the flywhee ...
Other materials:
Throttle Position (TP) Sensor
Removal
NOTE: The 3.8L engine is shown; the 4.6L (2V) is similar.
1. Disconnect the battery ground cable. For additional information,
refer to Section.
2. Remove the throttle position (TP) sensor.
Disconnect the connector.
Remove the screws, ...
Handles, Locks, Latches And Mechanisms (Description and Operation)
Lock Cylinders
Individual lock cylinders are repaired by discarding the inoperative
lock cylinder and building a new
lock cylinder using the appropriate lock repair package. The lock repair
package includes a detailed
instruction sheet to build the ...
Principles of Operation
Power Window Control
NOTE: Battery power and ground must be removed before disconnecting the
GEM connectors to
avoid setting false DTCs.
The driver power window one-touch down operation is controlled by the
generic electronic module
(GEM). This featur ...
