Ford Mustang (1999-2004) Service Manual: Removal
Convertible
1. For removal of the back window glass, refer to Section.
Coupe
WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety glasses and heavy gloves when cutting glass from the vehicle.
2. Remove the roof side trim moulding. For additional information, refer to Section.
3. Lower the rear portion of the headliner.
4. Remove the outer lip of the moulding using a utility knife.
5. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.
6. CAUTION: Care must be taken to prevent scratching the pinch weld.
NOTE: Lubricate the existing urethane adhesive with water to aid the special tool while cutting.
Using the special tool, starting at the top center of the back window glass, cut the urethane adhesive from the glass and work down the sides.
7. Using the special tool, distance the back window glass from the body.
8. Using the special tool, cut the remaining urethane adhesive and remove the back window glass
9. Using a soft brush or vacuum, clean the pinch weld.
Rear Window Glass
Special Tool(s)
Rotunda Pneumatic Knife with
Offset Blade
107-R1511 or equivalent
The Pumper
164-R2459 or equivalent
Rotunda Interior Auto Glass
Cut-Out Knif ...
Installation
Convertible
1. For installation of the back window glass, refer to Section.
Coupe
CAUTION: After installing the urethane installed back window
glass, the vehicle should
not be driven until ...
Other materials:
Removal
1. Disconnect the battery ground cable. For additional information, refer to
Section.
2. Remove the transmission.
3. Remove the air intake scoop. For additional information, refer to Section.
4. Remove the air cleaner outlet tube. For additional informatio ...
Exhaust Manifold to Exhaust Gas Recirculation (EGR)
Valve Tube - Mach I
Removal
1. Remove the air intake scoop. For additional information, refer to
Section.
2. Disconnect the exhaust gas recirculation (EGR) tube from the EGR valve.
3. With the vehicle in NEUTRAL, position it on a hoist.
4. Disconnect the EGR tube from th ...
Removal
NOTE: The convertible top hydraulic components are removed from the vehicle
as an assembly. The
hydraulic components are individually repaired and the system must be bled
before being installed into
the vehicle.
Hydraulic system
1. Unlatch the convertible to ...