Ford Mustang (1999-2004) Service Manual: Removal

Convertible

1. For removal of the back window glass, refer to Section.

Coupe

WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety glasses and heavy gloves when cutting glass from the vehicle.

2. Remove the roof side trim moulding. For additional information, refer to Section.

3. Lower the rear portion of the headliner.

4. Remove the outer lip of the moulding using a utility knife.

5. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.

6. CAUTION: Care must be taken to prevent scratching the pinch weld.

NOTE: Lubricate the existing urethane adhesive with water to aid the special tool while cutting.

Using the special tool, starting at the top center of the back window glass, cut the urethane adhesive from the glass and work down the sides.

Rear Window Glass

7. Using the special tool, distance the back window glass from the body.

Rear Window Glass

8. Using the special tool, cut the remaining urethane adhesive and remove the back window glass

Rear Window Glass

9. Using a soft brush or vacuum, clean the pinch weld.

    Rear Window Glass
    Special Tool(s) Rotunda Pneumatic Knife with Offset Blade 107-R1511 or equivalent The Pumper 164-R2459 or equivalent Rotunda Interior Auto Glass Cut-Out Knif ...

    Installation
    Convertible 1. For installation of the back window glass, refer to Section. Coupe CAUTION: After installing the urethane installed back window glass, the vehicle should not be driven until ...

    Other materials:

    Inspection and Verification
    NOTE: If any concerns are noted with the speedometer, stoplamps, or horn, address those concerns by referring to their associated sections before continuing speed control diagnosis. 1. Verify the customer concern by operating the speed control system. 2. Vi ...

    Assembly
    1. NOTE: Lubricate direct clutch piston inner seal and seal protector with petroleum jelly. Using the special tool, install the inner piston seal. Install the seal with sealing lip facing down. 2. Install the clutch piston outer seal so that when the pis ...

    Installation
    1. NOTE: A new torque converter drain plug must be used. Install the torque converter drain plug. 2. Install the torque converter housing plug. 3. CAUTION: If installing a new filter, and the seal remains in the main control bore, carefully use a small ...