Ford Mustang (1999-2004) Service Manual: Spring Lock Coupling



The spring lock coupling is a refrigerant line coupling held together by a garter spring inside a circular cage.
- When the coupling is connected together, the flared end of the female fitting slips behind the garter spring inside the cage of the male fitting.
- The garter spring and cage then prevent the flared end of the female fitting from pulling out of the cage.
- Three O-ring seals are used to seal between the two halves of the A/C condenser core couplings. All other couplings have two O-ring seals.
- Use only the O-ring seals listed in the Ford Master Parts Catalog for the spring lock coupling.
- A plastic indicator ring is used on the spring lock couplings of the A/C evaporator core to indicate, during vehicle assembly, that the coupling is connected. Once the coupling is connected, the indicator ring is no longer necessary but will remain captive by the coupling near the cage opening.
- The indicator ring may also be used during repair operations to indicate connection of the coupling.
- An A/C tube lock coupling clip (19E746) may be used to secure the coupling but is not required.
Service Gauge Port Valves
The high-pressure service gauge port valve is located on the A/C manifold and tube.
The low pressure service gauge port valve is located on the suction accumulator.



The fitting is an integral part of the refrigeration line or component.
- Special couplings are required for both the high side and low side service gauge ports.
- A new Schrader-type valve core can be installed if the seal leaks.
- Always install the A/C charging valve cap (19D702) on the service gauge port valves after repairing the refrigerant system.
Dual-Function Pressure Switch (4.6L)
The dual-function pressure switch is used to interrupt A/C compressor
operation in the event of high system discharge pressures.
The dual-function pressure switch is mounted on a Schrader valve-t ...
Air Conditioning (A/C) Compressor - 3.8L
Material
Item
Specification
PAG Refrigerant Compressor
Oil (R-134a Systems)
F7AZ-19589-DA (Motorcraft YN-
12-C)
WSH-M1C231-
B
Removal and Installation
CAUTION: If installing ...
Other materials:
Catalyst Monitor Sensor
Special Tool(s)
Socket, Exhaust Gas Oxygen
Sensor
303-476 (T94P-9472-A)
Material
Item
Specification
Penetrating and Lock Lubricant
or equivalent
E8AZ-19A501-
B
Removal and Installation
1. Disconnect the battery ground ...
Four Wheel Anti-Lock Brake System (4WABS) Hydraulic Control Unit (HCU)
NOTE: This procedure only needs to be performed if the 4-wheel
anti-lock brake (4WABS) hydraulic
control unit (HCU) has been installed new or if the HCU lines have been
opened.
1. Clean all dirt from and remove the brake master cylinder filler cap
...
Analysis of Vibration
WARNING: A vehicle equipped with a Traction-Lok differential will
always have both
wheels driving. If only one wheel is raised off the floor and the rear axle is
driven by the engine,
the wheel on the floor could drive the vehicle off the stand or jack. Be s ...
