Ford Mustang (1999-2004) Service Manual: Air Conditioning (Description and Operation)
The A/C refrigerant system is a clutch cycling orifice tube type. The system components are:
- A/C compressor (19703)
- A/C clutch (2884)
- A/C condenser core (19712)
- A/C evaporator core (19860)
- suction accumulator (19C836)
- connecting refrigerant lines
The refrigeration system operation is controlled by the:
- A/C evaporator core orifice (19D990).
- A/C cycling switch (19E561).
- A/C compressor pressure relief valve (19D644).
- Refrigerant containment switch (3.8L) (19D594).
- Dual-function pressure switch (4.6L) (19D594).
The refrigerant system incorporates an A/C compressor controlled by an A/C cycling switch.
The A/C cycling switch senses A/C evaporator core pressure to control A/C compressor operation.
An A/C compressor pressure relief valve is installed in the A/C manifold and tube (19D734) to protect the refrigerant system against excessively high refrigerant pressures.
An evaporator core orifice is installed in the A/C evaporator core inlet tube to meter the liquid refrigerant into the A/C evaporator core.
A refrigerant containment switch is installed on 3.8L vehicles to cut-off A/C compressor operation in the event of abnormally high refrigerant system pressure.
A dual-function pressure switch is used on 4.6L vehicles for cooling fan control, and to cut-off A/C compressor operation in the event of abnormally high refrigerant system pressure.
Refrigeration System Components
- A/C Compressor and Clutch Assembly
- A/C Compressor Pressure Relief Valve
- Refrigerant Lines
- Evaporator Core Orifice
- Suction Accumulator
- Dual-Function Pressure Switch (4.6L)
- Spring Lock Coupling
Air Conditioning
General Specifications Torque Specifications ...A/C Compressor and Clutch Assembly
NOTE: Internal A/C compressor components are not serviced separately. The FS-10 A/C compressor is serviced only as an assembly. The A/C clutch pulley, A/C clutch field coil (19D798) and the shaft ...Other materials:
Key Programming - Enable/Disable Spare Key
Programming
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent
diagnostic tool
NOTE: The spare key programming switch is a diagnostic tool programmable
switch that provides the
ca ...
Gearshift Rail and Fork
Disassembly and Assembly
1. Using a 5/32-inch drift and a hammer, remove and discard the split pin.
Slide the shift fork from
the shift rail.
2. Remove the gearshift fork inserts.
3. CAUTION: Support the shift rail to prevent damage to the parts.
Positio ...
Floor mats
WARNING: Always use floor mats that are designed to fit the
footwell of your vehicle. Only use floor mats that leave the pedal
area unobstructed. Only use floor mats that are firmly secured to
retention posts so that they cannot slip out of position and inter ...