Ford Mustang (1999-2004) Service Manual: Supply Manifold

Removal and Installation

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved. Failure to follow these instructions may result in personal injury.

1. Disconnect the battery ground cable.

2. Remove the upper intake manifold. For additional information, refer to Section.

3. Relieve the fuel pressure. For additional information, refer to Section.

4. Disconnect the fuel line. For additional information, refer to Section.

5. Separate the wiring harness from the supply manifold.

Supply Manifold

6. NOTE: Right side shown, left side similar.

Disconnect the six fuel injector electrical connectors.

Supply Manifold

7. Disconnect the fuel pressure sensor.

  • Disconnect the connector.
  • Disconnect the vacuum hose.

Supply Manifold

8. NOTE: The right side is shown. The left side is similar.

Remove the four supply manifold bolts and remove the fuel supply manifold with the injectors.

Supply Manifold

9. NOTE: When the battery (10655) is disconnect and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 mi) or more to relearn the strategy.

To install, reverse the removal procedure.

 

    Fuel Charging Wiring Harness
    Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present an ...

    Fuel Charging and Controls - 4.6L (2V)
    General Specifications Torque Specifications ...

    Other materials:

    Daytime running lamps
    WARNING: Always remember to turn on your headlamps at dusk or during inclement weather. The Daytime Running Lamp (DRL) system does not activate the tail lamps and generally may not provide adequate lighting during these conditions. Failure to activate your hea ...

    Wheel Hub or Axle Flange Face Runout
    NOTE: If the axle shaft assembly is removed, check runout of the shaft itself. The forged (unmachined) part of the shaft is allowed to have as much as 3.0 mm (0.120 inch) runout. This alone will not cause a vibration condition. 1. Position the special tool ...

    Lock Cylinder - Door
    Removal 1. NOTE: Individual lock cylinders are repaired by discarding the inoperative cylinder and building a new lock cylinder using the appropriate lock repair package. The lock repair package includes a detailed instruction sheet to build the ne ...