Ford Mustang (1999-2004) Service Manual: Water Pump - 4.6L(2V) and 4.6L(4V)
Material
| Item | Specification |
| Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) | WSS-M97B51- A1 |
Removal and Installation
Mach I
1. Remove the air intake scoop. For additional information, refer to Section.
Cobra
2. Remove the supercharger drive belt cover.

3. Rotate the supercharger belt tensioner clockwise and remove the supercharger drive belt.

4. Remove the coolant hose mounting bolt.

5. Remove the belt idler bracket support assembly.

All vehicles
6. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.
7. Loosen the coolant pump pulley bolts.

8. Remove the accessory drive belt. For additional information, refer to Section.
9. Remove the bolts and the coolant pump pulley.

10. Remove the four bolts and the coolant pump.

11. If necessary, wipe the coolant pump mounting surface with a soft cloth.
12. CAUTION: Do not rotate the coolant pump housing once installed in the engine.
Damage to the O-ring seal can occur, causing the coolant pump to leak.
NOTE: Install a new O-ring seal and lubricate with the same clean engine coolant that is present in the system. Do not mix coolant types.
To install, reverse the removal procedure.
Water Pump - 3.8L
Material
Item
Specification
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Removal and Installation
1. Drain the engine coola ...
Radiator
Material
Item
Specification
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Removal and Installation
NOTE: Radiator removal an ...
Other materials:
Exhaust Manifold - Inspection
Special Tool(s)
Straight Edge
303-D039 (D83L-4201-A) or
equivalent
1. Place a straight edge across the exhaust manifold flanges and check for
warping with a feeler
gauge.
Bearing -Inspection
1. Inspect bearings for the following defects. P ...
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with a crocus cloth. Install a new
clutch cylinder if
badly scored or damaged.
2. Check fluid passage in the cl ...
Body System - General Information
General Specifications
Body
Body and Sheet Metal
The body:
Is a unibody open cowl structure.
Is constructed of a lightweight, all-steel material with
removable bolted hood (16612), front
fenders (16005), doors, and luggage compartment lid ...
