Ford Mustang (1999-2004) Service Manual: Water Pump - 4.6L(2V) and 4.6L(4V)

Ford Mustang (1999-2004) Service Manual / Engine / Engine Cooling / Water Pump - 4.6L(2V) and 4.6L(4V)

Material

Item Specification
Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1

Removal and Installation

Mach I

1. Remove the air intake scoop. For additional information, refer to Section.

Cobra

2. Remove the supercharger drive belt cover.

Water Pump - 4.6L(2V) and 4.6L(4V)

3. Rotate the supercharger belt tensioner clockwise and remove the supercharger drive belt.

Water Pump - 4.6L(2V) and 4.6L(4V)

4. Remove the coolant hose mounting bolt.

Water Pump - 4.6L(2V) and 4.6L(4V)

5. Remove the belt idler bracket support assembly.

Water Pump - 4.6L(2V) and 4.6L(4V)

All vehicles

6. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

7. Loosen the coolant pump pulley bolts.

Water Pump - 4.6L(2V) and 4.6L(4V)

8. Remove the accessory drive belt. For additional information, refer to Section.

9. Remove the bolts and the coolant pump pulley.

Water Pump - 4.6L(2V) and 4.6L(4V)

10. Remove the four bolts and the coolant pump.

Water Pump - 4.6L(2V) and 4.6L(4V)

11. If necessary, wipe the coolant pump mounting surface with a soft cloth.

12. CAUTION: Do not rotate the coolant pump housing once installed in the engine.

Damage to the O-ring seal can occur, causing the coolant pump to leak.

NOTE: Install a new O-ring seal and lubricate with the same clean engine coolant that is present in the system. Do not mix coolant types.

To install, reverse the removal procedure.

    Water Pump - 3.8L
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Drain the engine coola ...

    Radiator
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation NOTE: Radiator removal an ...

    Other materials:

    Tracing Powder
    Tracing powder is used to check both the uniformity of contact and the tension of a seal against its sealing surface. These tests are usually done when a suspected air leak/noise appears to originate from the seal area or during the alignment and adjustment ...

    Trim Panel - Package Tray
    Special Tool(s) Torx Bit, Safety Belt Bolt 501-010 (T77L-2100-A) Removal and Installation 1. Remove the screw and the coat hook. 2. NOTE: Inspect the shoulder safety belt guide cover for damage. If the shoulder safety belt guide cover is d ...

    Crankshaft Position (CKP) Sensor - 3.8L
    Removal 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the crankshaft position (CKP) sensor. Disconnect the connector. Remove the bolts and the sensor. Installation 1. To install, reverse ...