Ford Mustang (1999-2004) Service Manual: Engine Cooling
General Specifications

Torque Specifications


- Engine Cooling (Description and Operation)
- Engine Cooling (Diagnosis and Testing)
- Cooling System Draining, Filling and Bleeding
- Engine and Radiator Flushing
- Heater Core Backflushing
- Thermostat - 3.8L
- Thermostat - 4.6L(2V)
- Thermostat - 4.6L(4V)
- Bypass Tube - 3.8L
- Bypass Tube - Cobra
- Bypass Tube - Mach I
- Water Pump - 3.8L
- Water Pump - 4.6L(2V) and 4.6L(4V)
- Radiator
- Cooling Fan Motor and Shroud
- Water Bypass Hose - 3.8L
- Degas Bottle - 4.6L(2V) and 4.6L(4V)
Engine (Installation)
Special Tool(s)
Lifting Bracket, Engine
303-D087 (D93P-6001-A1)
Lifting Bracket, Engine
303-D088 (D93P-6001-A2)
Installer Set, Teflon Seal
211-D027 (D90P-35 ...
Engine Cooling (Description and Operation)
CAUTION: Vehicle cooling systems are filled with Motorcraft Premium
Gold Engine
Coolant VC-7-A (in Oregon VC-7-B) or equivalent meeting Ford specification
WSS-M97B51-A1
(yellow color). Always fill t ...
Other materials:
Connect
1. Install the A/C tube lock coupling spring.
2. Lubricate the inside of the coupling with PAG Refrigerant Compressor Oil
(R-134a Systems) or
equivalent.
3. CAUTION: Use only the new O-ring seals. The use of any O-ring seals
other than
those specified in ...
Exhaust System Neutralizing
WARNING: Exhaust gases contain carbon monoxide, which is harmful to
health and
potentially lethal. Repair exhaust system leaks immediately. Never operate the
engine in an
enclosed area.
WARNING: Exhaust system components are hot.
NOTE: Neutralize the exhau ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the
springs.
3 ...
