Ford Mustang (1999-2004) Service Manual: Engine Cooling
General Specifications

Torque Specifications


- Engine Cooling (Description and Operation)
- Engine Cooling (Diagnosis and Testing)
- Cooling System Draining, Filling and Bleeding
- Engine and Radiator Flushing
- Heater Core Backflushing
- Thermostat - 3.8L
- Thermostat - 4.6L(2V)
- Thermostat - 4.6L(4V)
- Bypass Tube - 3.8L
- Bypass Tube - Cobra
- Bypass Tube - Mach I
- Water Pump - 3.8L
- Water Pump - 4.6L(2V) and 4.6L(4V)
- Radiator
- Cooling Fan Motor and Shroud
- Water Bypass Hose - 3.8L
- Degas Bottle - 4.6L(2V) and 4.6L(4V)
Engine (Installation)
Special Tool(s)
Lifting Bracket, Engine
303-D087 (D93P-6001-A1)
Lifting Bracket, Engine
303-D088 (D93P-6001-A2)
Installer Set, Teflon Seal
211-D027 (D90P-35 ...
Engine Cooling (Description and Operation)
CAUTION: Vehicle cooling systems are filled with Motorcraft Premium
Gold Engine
Coolant VC-7-A (in Oregon VC-7-B) or equivalent meeting Ford specification
WSS-M97B51-A1
(yellow color). Always fill t ...
Other materials:
Inspection and Verification
1. Verify the customer concern by operating the engine to duplicate the
condition.
2. Visually inspect for obvious signs of mechanical damage. Refer to the
following chart.
Visual Inspection Chart
Mechanical
Engine coolant leaks
...
Exhaust Gas Recirculation (EGR) Vacuum Regulator
Solenoid
Mach I vehicles
1. Remove the air intake scoop. For additional information, refer to
Section .
All vehicles
2. Remove the exhaust gas recirculation (EGR) vacuum regulator solenoid.
Disconnect the electrical connector.
Remove the bolts.
3. To ins ...
Installation
1. Install a new upper intake manifold gasket.
2. NOTE: Refer to the location note made during removal and make sure
the bolts are installed in
the correct locations.
Install the upper intake manifold. Tighten the bolts in two stages in the
sequence shown ...
