Ford Mustang (1999-2004) Service Manual: Air Bag Disposal - Driver, Undeployed, Scrapped Vehicle
Remote Deployment
WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module or safety belt retractor/pretensioner assembly. This will reduce the risk of injury in the event of an accidental deployment.
WARNING: Carry a live air bag module with the air bag and trim cover or deployment door pointed away from your body. This will reduce the risk of injury in the event of an accidental deployment.
WARNING: Remote deployment is to be performed outdoors with all personnel at least 6.1 meters (20 feet) away to ensure personal safety. Due to the loud report which occurs when the air bag is deployed, hearing protection is required.
WARNING: Do not place the driver or passenger air bag module with the trim cover or deployment door facing down, as the forces of the deploying air bag can cause it to ricochet and cause personal injury.
1. Remove the driver air bag from the vehicle. For additional information, refer to Driver Air Bag Module in this section.
2. Cut and strip the wires at the driver air bag electrical connector.
3. Obtain two wires (20 gauge minimum) at least 6.1 meters (20 feet) long and attach one end of each wire to the stripped ends of the driver air bag module wires.
4. Place the air bag module on a flat surface in an open outdoor area with the trim cover facing upward.
5. Remain at least 6.1 meters (20 feet) away from the air bag module.
6. Deploy the air bag module by touching the other ends of the two wires to the terminals of a 12- volt battery.
7. To allow for cooling, wait at least ten minutes before approaching the deployed air bag.
8. Dispose of the deployed air bag module in the same manner as any other part to be scrapped.
Air Bag Disposal - Undeployed Inoperative
WARNING: Always wear safety glasses when repairing an air bag
supplemental restraint
system (SRS) vehicle and when handling an air bag module. This will
reduce the risk of injury
in the even ...
Air Bag Disposal - Passenger, Undeployed, Scrapped
Vehicle
Remote Deployment
WARNING: Always wear safety glasses when repairing an air bag
supplemental restraint
system (SRS) vehicle and when handling an air bag module or safety belt
retractor/preten ...
Other materials:
Camshaft Journal - Clearance, Plastigage Method
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The camshaft journals must meet specifications before checking
camshaft journal clearance.
1. Remove the camshaft bearing cap and lay Plastigage across the surface. Refer ...
Pinpoint Tests
PINPOINT TEST A: NO COMMUNICATION WITH THE INSTRUMENT
CLUSTER
Test Step
Result / Action to Take
A1 CHECK THE BATTERY POWER SUPPLY TO THE INSTRUMENT
CLUSTER
YesGO to A2 .
No
REPAIR the circuit.
TEST the system
for normal
operation.
...
Jump-starting the vehicle
WARNING: The gases around the battery can explode if exposed
to flames, sparks, or lit cigarettes. An explosion could result in
injury or vehicle damage.
WARNING: Batteries contain sulfuric acid which can burn skin,
eyes and clothing, if contacted.
Do not atte ...