Ford Mustang (1999-2004) Service Manual: Air Bag Disposal - Passenger, Undeployed, Scrapped Vehicle

Remote Deployment

WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module or safety belt retractor/pretensioner assembly. This will reduce the risk of injury in the event of an accidental deployment.

WARNING: Carry a live air bag module with the air bag and trim cover or deployment door pointed away from your body. This will reduce the risk of injury in the event of an accidental deployment.

WARNING: Remote deployment is to be performed outdoors with all personnel at least 6.1 meters (20 feet) away to ensure personal safety. Due to the loud report which occurs when the air bag is deployed, hearing protection is required.

WARNING: Do not place the driver or passenger air bag module with the trim cover or deployment door facing down, as the forces of the deploying air bag can cause it to ricochet and cause personal injury.

1. Remove the passenger air bag from the vehicle. For additional information, refer to Passenger Air Bag Module in this section.

2. Cut and strip the wires near the passenger air bag electrical connector.

Air Bag Disposal - Passenger, Undeployed, Scrapped Vehicle

3. Obtain two wires (20 gauge minimum) at least 6.1 meters (20 feet) long and attach one end of each wire to the stripped ends of the passenger air bag module wires.

Air Bag Disposal - Passenger, Undeployed, Scrapped Vehicle

4. Place the air bag module on a flat surface in an open outdoor area with the deflector can facing downward.

5. Remain at least 6.1 meters (20 feet) away from the air bag module.

6. Deploy the air bag module by touching the other ends of the two wires to the terminals of a 12- volt battery.

Air Bag Disposal - Passenger, Undeployed, Scrapped Vehicle

7. To allow for cooling, wait at least ten minutes before approaching the deployed air bag.

8. Dispose of the deployed air bag module in the same manner as any other part to be scrapped.

    Air Bag Disposal - Driver, Undeployed, Scrapped Vehicle
    Remote Deployment WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module or safety belt retractor/preten ...

    Supplemental Restraint System (SRS) Deactivation and Reactivation
    Special Tool(s) Diagnostic Tool, Restraint System (2 Req'd) 418-F088 (105-R0012) ...

    Other materials:

    Removal
    1. Raise and support the vehicle. 2. Remove the rear wheel and tire assemblies. 3. CAUTION: Remove the rear brake calipers to prevent drag during the drive pinion bearing preload adjustment. CAUTION: Do not allow the calipers to hang from the brake hoses ...

    Anti-Lock Control
    Refer to Wiring Diagrams Cell 42 , Anti-Lock Brake for schematic and connector information. Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool 73 Digita ...

    Disassembly
    1. Remove the retaining ring above fifth gear. 2. CAUTION: Hand tighten the special tool to prevent gear damage. CAUTION: Support the output shaft while using the press to prevent damage to the shaft or gears. Using the special tool, press fifth gear, the s ...