Ford Mustang (1999-2004) Service Manual: Thermostat - 3.8L
Material
Item | Specification |
Gasket Adhesive TA-6 or equivalent | WSS-M2G408- A |
Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) | WSS-M97B51- A1 |
Removal and Installation
1. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.
2. Disconnect the upper radiator hose from the coolant hose connection.
3. Remove the thermostat housing.
- Remove the bolts.
4. Remove the thermostat.
- Clean and inspect the water outlet connection.
- Discard the thermostat gasket, and clean and inspect the mating surface.
5. Clean and inspect the thermostat mating surface at the engine.
6. NOTE: The thermostat is indexed and must be returned to the original location.
NOTE: Coat the new thermostat gasket with gasket adhesive.
NOTE: Make sure the new O-ring gasket is secure around the thermostat.
To install, reverse the removal procedure.
7. Fill the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.
Heater Core Backflushing
Special Tool(s)
Flush Kit
164-R3658 or equivalent
Drain Kit
164-R3662 or equivalent
Material
Item
Specification
Motorcraft Premium Cooling
System Flush ...
Thermostat - 4.6L(2V)
Material
Item
Specification
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Removal and Installation
1. Drain the engine coola ...
Other materials:
Assembly
1. CAUTION: 118 ml (4 oz) of the specified Ford Friction Modifier must
be used in the
axle.
Lubricate each steel clutch plate and soak all friction plates for no less than
15 minutes.
Use Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford ...
Thermostat - 4.6L(2V)
Material
Item
Specification
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Removal and Installation
1. Drain the engine coolant. For additional information, refer to Cooling
System Dra ...
Actuator Cable - Speed Control-Cobra
1. Remove the speed control actuator cable end from the throttle body.
1. Lift the speed control cable from the throttle nailhead.
2. Release the speed control cable from the throttle bracket.
2. Remove the speed control cable from the retaining cli ...