Ford Mustang (1999-2004) Service Manual: Battery and Cables

Vehicles are equipped with a 12 volt maintenance-free battery that contains a built-in hydrometer. The hydrometer eye indication is as follows:

  • A green dot means the battery is OK.
  • A yellow dot, red dot, or when the green dot is not visible, means the battery needs to be charged.

WARNING: Batteries normally produce explosive gases which can cause personal injury.

Therefore, do not allow flames, sparks or lighted substances to come near the battery. When charging or working near a battery, always shield your face and protect your eyes. Always provide ventilation.

WARNING: When lifting a battery, excessive pressure on the end walls could cause acid to leak out through the vent caps, resulting in personal injury, damage to the vehicle or the battery.

WARNING: Keep out of the reach of children. Batteries contain sulfuric acid. Avoid contact with skin, eyes, or clothing. Also, shield your eyes when working near the battery to protect against possible splashing of the acid solution. In case of acid contact with skin or eyes, flush immediately with water for a minimum of 15 minutes and get prompt medical attention. If acid is swallowed, call a physician immediately.

Ford Motor Company strongly recommends that lead-acid batteries be returned to an authorized recycling facility for disposal.

Battery and Cables

    Battery, Mounting and Cables
    General Specifications Torque Specifications ...

    Battery (Diagnosis and Testing)
    Special Tool(s) Micro 490 Digital Battery Analyzer 162-00004 Inspection and Verification 1. Verify the customer concern by operating the system. 2. Visually inspect for obvious ...

    Other materials:

    Axle Housing
    Removal and Installation 1. CAUTION: The vehicle must be on level ground and at curb height. Mark the rear shock absorbers relative to their protective sleeve.  During installation, raise the suspension to this reference mark before tightening the s ...

    Engine - 3.8L
    General Specifications a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50 pounds) load and tappet filled with leak-down fluid. Torque Specifications a - Refer to the procedure in this section b - Advance one-half turn aft ...

    Assembly
    1. Install the new O-ring. 2. Assemble the gear shifter forks. 1. Install the gear shift plate into the gear shifter fork. 2. Install the gear shift fork inserts. 3. NOTE: Position the narrow side of the C-shaped gear selector interlock sleeve in ...