Ford Mustang (1999-2004) Service Manual: Body Sealer Types And Applications

Liquid Butyl Sealer

HB Fuller E709-19554-B or equivalent meeting Ford Specification ESB-M4G162-A:

  • Does not run.
  • Is fast drying.
  • Remains semi-elastic.
  • Can be used for seam sealing on the floorpan, wheelhouse, body rocker panels, door openings, and drip rails.

Caulking Cord

3M Strip Caulk-Black 051135-08578 or equivalent meeting Ford specification ESB-M4G32-A:

  • Is a heavy-bodied, plastic base with a filler.
  • Is commonly known as perma-gum.
  • Is used on spot-welds holes, around moulding clips, and between surfaces not sealed with a gasket.

Weatherstrip Adhesive

Weatherstrip and Rubber Adhesive E8AZ-19552-A or equivalent meeting Ford specification ESBM2G14- A:

  • Is a quick drying, strong adhesive designed to hold weatherstripping onto all body panels and surrounding metal.

Silicone Lubricant

Silicone Lubricant C0AZ-19553-AA meeting Ford specification ESR-M13P4-A:

  • Is used to keep the door and the window weatherstrip pliable and soft.
  • Should be applied to the weatherstrip at every lubrication period.
  • Makes the door easier to close.
  • Retards weatherstrip squeaks.
  • Retards weatherstrip wear.
  • Helps retain door window alignment by reducing friction between the glass frame and the rubber weatherstrip.
  • Should not be used prior to painting.
    Body System - General Information
    General Specifications Body Body and Sheet Metal The body: Is a unibody open cowl structure. Is constructed of a lightweight, all-steel material with removable bolted hood (16612), ...

    Body System (Diagnosis and Testing)
    Inspection and Verification Leaks NOTE: Trim will reveal the location of most leaks. 1. Remove any trim or carpet in the general area of the leak. 2. Road test or water test the vehicle. 3 ...

    Other materials:

    Camshaft
    Removal and Installation 1. Remove the timing chains. For additional information, refer to Timing Drive Components in this section. 2. Remove the roller followers. For additional information, refer to Camshaft Roller Follower in this section. 3. Remove the ...

    Headlamps
    Refer to Wiring Diagrams Cell 85 , Headlamps for schematic and connector information. Special Tool(s) 73III Automotive Meter or equivalent 105-R0057 Inspection and Verification 1. Verify the customer concern by operating the headlamps. ...

    Steering Column Switches (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 13 , Power Distribution for schematic and connector information. Refer to Wiring Diagrams Cell 81 , Interval Wiper/Washer for schematic and connector information. Refer to Wiring Diagrams Cell 85 , Headlamps for schematic and co ...