Ford Mustang (1999-2004) Service Manual: Body Sealer Types And Applications

Liquid Butyl Sealer

HB Fuller E709-19554-B or equivalent meeting Ford Specification ESB-M4G162-A:

  • Does not run.
  • Is fast drying.
  • Remains semi-elastic.
  • Can be used for seam sealing on the floorpan, wheelhouse, body rocker panels, door openings, and drip rails.

Caulking Cord

3M Strip Caulk-Black 051135-08578 or equivalent meeting Ford specification ESB-M4G32-A:

  • Is a heavy-bodied, plastic base with a filler.
  • Is commonly known as perma-gum.
  • Is used on spot-welds holes, around moulding clips, and between surfaces not sealed with a gasket.

Weatherstrip Adhesive

Weatherstrip and Rubber Adhesive E8AZ-19552-A or equivalent meeting Ford specification ESBM2G14- A:

  • Is a quick drying, strong adhesive designed to hold weatherstripping onto all body panels and surrounding metal.

Silicone Lubricant

Silicone Lubricant C0AZ-19553-AA meeting Ford specification ESR-M13P4-A:

  • Is used to keep the door and the window weatherstrip pliable and soft.
  • Should be applied to the weatherstrip at every lubrication period.
  • Makes the door easier to close.
  • Retards weatherstrip squeaks.
  • Retards weatherstrip wear.
  • Helps retain door window alignment by reducing friction between the glass frame and the rubber weatherstrip.
  • Should not be used prior to painting.
    Body System - General Information
    General Specifications Body Body and Sheet Metal The body: Is a unibody open cowl structure. Is constructed of a lightweight, all-steel material with removable bolted hood (16612), ...

    Body System (Diagnosis and Testing)
    Inspection and Verification Leaks NOTE: Trim will reveal the location of most leaks. 1. Remove any trim or carpet in the general area of the leak. 2. Road test or water test the vehicle. 3 ...

    Other materials:

    Installation
    Lift cylinder 1. NOTE: Be sure that each fitting is installed in the correct position on the folding top hydraulic component. NOTE: Make sure that the tetra seal is installed in the bottom of each of the folding top hydraulic cylinder ports before attaching ...

    Differential Case and Ring Gear - Conventional
    Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent Installer, Differential Side Bearing 205-010 (T57L-4221-A2) Step Plate 205-D061 (D83T-4205-C2) or equivalent ...

    Spring Codes
    The spring code portion of the vehicle certification (VC) label identifies both the front and rear springs. The first letter/number indicates the front spring code. The second letter/number indicates the rear spring code. Front springs - base part numbe ...