Ford Mustang (1999-2004) Service Manual: Body Sealer Types And Applications

Liquid Butyl Sealer

HB Fuller E709-19554-B or equivalent meeting Ford Specification ESB-M4G162-A:

  • Does not run.
  • Is fast drying.
  • Remains semi-elastic.
  • Can be used for seam sealing on the floorpan, wheelhouse, body rocker panels, door openings, and drip rails.

Caulking Cord

3M Strip Caulk-Black 051135-08578 or equivalent meeting Ford specification ESB-M4G32-A:

  • Is a heavy-bodied, plastic base with a filler.
  • Is commonly known as perma-gum.
  • Is used on spot-welds holes, around moulding clips, and between surfaces not sealed with a gasket.

Weatherstrip Adhesive

Weatherstrip and Rubber Adhesive E8AZ-19552-A or equivalent meeting Ford specification ESBM2G14- A:

  • Is a quick drying, strong adhesive designed to hold weatherstripping onto all body panels and surrounding metal.

Silicone Lubricant

Silicone Lubricant C0AZ-19553-AA meeting Ford specification ESR-M13P4-A:

  • Is used to keep the door and the window weatherstrip pliable and soft.
  • Should be applied to the weatherstrip at every lubrication period.
  • Makes the door easier to close.
  • Retards weatherstrip squeaks.
  • Retards weatherstrip wear.
  • Helps retain door window alignment by reducing friction between the glass frame and the rubber weatherstrip.
  • Should not be used prior to painting.
    Body System - General Information
    General Specifications Body Body and Sheet Metal The body: Is a unibody open cowl structure. Is constructed of a lightweight, all-steel material with removable bolted hood (16612), ...

    Body System (Diagnosis and Testing)
    Inspection and Verification Leaks NOTE: Trim will reveal the location of most leaks. 1. Remove any trim or carpet in the general area of the leak. 2. Road test or water test the vehicle. 3 ...

    Other materials:

    Inspection and Verification
    WARNING: When servicing starter motor or carrying out other underhood work in the vicinity of the starter motor, be aware that the heavy gauge battery input lead at the starter solenoid is "electrically hot" at all times. A protective cap or boot is provide ...

    Gauges
    Type 1 Cluster shown in standard measure. Metric similar. A. Speedometer B. Fuel gauge C. Engine coolant temperature gauge D. Tachometer E. Information display. See Information displays for more information. Fuel Gauge Indicates approximately how much fuel i ...

    Catalyst Monitor Sensor
    Special Tool(s) Socket, Exhaust Gas Oxygen Sensor 303-476 (T94P-9472-A) Material Item Specification Penetrating and Lock Lubricant or equivalent E8AZ-19A501- B Removal and Installation 1. Disconnect the battery ground ...