Ford Mustang (1999-2004) Service Manual: Body Sealer Types And Applications
Liquid Butyl Sealer
HB Fuller E709-19554-B or equivalent meeting Ford Specification ESB-M4G162-A:
- Does not run.
- Is fast drying.
- Remains semi-elastic.
- Can be used for seam sealing on the floorpan, wheelhouse, body rocker panels, door openings, and drip rails.
Caulking Cord
3M Strip Caulk-Black 051135-08578 or equivalent meeting Ford specification ESB-M4G32-A:
- Is a heavy-bodied, plastic base with a filler.
- Is commonly known as perma-gum.
- Is used on spot-welds holes, around moulding clips, and between surfaces not sealed with a gasket.
Weatherstrip Adhesive
Weatherstrip and Rubber Adhesive E8AZ-19552-A or equivalent meeting Ford specification ESBM2G14- A:
- Is a quick drying, strong adhesive designed to hold weatherstripping onto all body panels and surrounding metal.
Silicone Lubricant
Silicone Lubricant C0AZ-19553-AA meeting Ford specification ESR-M13P4-A:
- Is used to keep the door and the window weatherstrip pliable and soft.
- Should be applied to the weatherstrip at every lubrication period.
- Makes the door easier to close.
- Retards weatherstrip squeaks.
- Retards weatherstrip wear.
- Helps retain door window alignment by reducing friction between the glass frame and the rubber weatherstrip.
- Should not be used prior to painting.
Body System - General Information
General Specifications
Body
Body and Sheet Metal
The body:
Is a unibody open cowl structure.
Is constructed of a lightweight, all-steel material with
removable bolted hood (16612), ...
Body System (Diagnosis and Testing)
Inspection and Verification
Leaks
NOTE: Trim will reveal the location of most leaks.
1. Remove any trim or carpet in the general area of the leak.
2. Road test or water test the vehicle.
3 ...
Other materials:
Assembly
1. Install the locking lever cam and pin.
2. Install the lock actuator lever and pin.
3. Install the lock actuator lever return spring.
4. Install the ignition lock cylinder lockout lever.
5. NOTE: The lock lever with two teeth is installed on the left ...
Ignition Switch Lock Cylinder - Functional
Removal and Installation
1. Disconnect the battery ground cable.
2. Remove the ignition switch lock cylinder (11582).
1. Insert the ignition key and turn to the RUN position.
2. Using a 1/8-inch drift, press the ignition switch lock cylinder release
...
Interior Trim Codes
The interior trim codes are listed below. The first letter/number is for the
interior fabric. The second
letter is for the interior color.
9 - Quantum/Rhodes cloth (base coupe)
A - Link weave cloth (Mach One)
M - Nudo Leather (Cobra)
T - Lea cloth with ...