Ford Mustang (1999-2004) Service Manual: Body System - General Information

General Specifications

General Specifications

Body

Body and Sheet Metal

The body:

  • Is a unibody open cowl structure.
  • Is constructed of a lightweight, all-steel material with removable bolted hood (16612), front fenders (16005), doors, and luggage compartment lid.

Insulation

Insulation is comprised of urethane, PVC, and recycled felt. Insulation is installed:

  • Under the roof panel (50202).
  • Above and below the instrument panel (04304).
  • On the cowl sides.
  • Over the front and rear floor areas.
  • On a Coupe, in the B and C-pillar sections.
  • Under the hood.
Body
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Body Sealer Types And Applications
Liquid Butyl Sealer HB Fuller E709-19554-B or equivalent meeting Ford Specification ESB-M4G162-A: Does not run. Is fast drying. Remains semi-elastic. Can be used for seam sealing o ...

Other materials:

Installing child seats
Child Seats Use a child safety seat (sometimes called an infant carrier, convertible seat, or toddler seat) for infants, toddlers or children weighing 40 pounds (18 kilograms) or less (generally age four or younger). Using Lap and Shoulder Belts WARNING: Airb ...

Differential Housing Cover
Removal 1. Raise and support the vehicle. 2. NOTE: Empty the lubricant into a clean container for reuse. Remove the differential housing cover (4033). 1. Remove the 10 bolts and drain the lubricant from the differential housing (4010). 2. Remove the d ...

Cylinder Head (Disassembly and Assembly of Subassemblies)
Special Tool(s) Compressor, Valve Spring 303-381(T91P-6565-A) Compressor Spacer, Valve Spring 303-382 (T91P-6565-AH) Installer, Valve Stem Oil Seal 303-383 (T91P-6571-A) Material Item Specification Sup ...