Ford Mustang (1999-2004) Service Manual: Body System - General Information
General Specifications
Body
Body and Sheet Metal
The body:
- Is a unibody open cowl structure.
- Is constructed of a lightweight, all-steel material with removable bolted hood (16612), front fenders (16005), doors, and luggage compartment lid.
Insulation
Insulation is comprised of urethane, PVC, and recycled felt. Insulation is installed:
- Under the roof panel (50202).
- Above and below the instrument panel (04304).
- On the cowl sides.
- Over the front and rear floor areas.
- On a Coupe, in the B and C-pillar sections.
- Under the hood.
Body
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Body Sealer Types And Applications
Liquid Butyl Sealer
HB Fuller E709-19554-B or equivalent meeting Ford Specification
ESB-M4G162-A:
Does not run.
Is fast drying.
Remains semi-elastic.
Can be used for seam sealing o ...
Other materials:
Manifold Gauge Set Connection
Special Tool(s)
R-134a Manifold Gauge Set
176-R032A or equivalent
1. Turn both valves on the R-134a Manifold Gauge Set clockwise to close the
low- and highpressure
hoses to the center manifold and center hose.
2. Remove the A/C charging valv ...
Supercharger Cooling (Diagnosis and Testing)
Special Tool(s)
Pressure Test Kit
014-R1072 or equivalent
Battery/Antifreeze Tester
014-R1060 or equivalent
Material
Item
Specification
Motorcraft Premium
Engine Coolant
VC-4-A (in Oregon
VC-5, in Canada
C ...
Cable Adjustment
1. NOTE: Make sure that the range selector lever is tight
against the rearward overdrive stop.
Place the transmission range selector lever in the overdrive
position.
2. Raise and support the vehicle. For additional information, refer
to Section.
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