Ford Mustang (1999-2004) Service Manual: Body System - General Information

General Specifications

General Specifications

Body

Body and Sheet Metal

The body:

  • Is a unibody open cowl structure.
  • Is constructed of a lightweight, all-steel material with removable bolted hood (16612), front fenders (16005), doors, and luggage compartment lid.

Insulation

Insulation is comprised of urethane, PVC, and recycled felt. Insulation is installed:

  • Under the roof panel (50202).
  • Above and below the instrument panel (04304).
  • On the cowl sides.
  • Over the front and rear floor areas.
  • On a Coupe, in the B and C-pillar sections.
  • Under the hood.
Body
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Body Sealer Types And Applications
Liquid Butyl Sealer HB Fuller E709-19554-B or equivalent meeting Ford Specification ESB-M4G162-A: Does not run. Is fast drying. Remains semi-elastic. Can be used for seam sealing o ...

Other materials:

Oil Pump Screen and Pickup Tube
Removal and Installation 1. Remove the oil pan (6675). For additional information, refer to Oil Pan in this section. 2. Remove the oil pump screen cover and tube (6622) and discard the gasket. 1. Remove the nut. 2. Remove the two bolts. 3. Remov ...

Front Bumper Cover
Removal and Installation NOTE: Mustang shown, GT and Cobra similar. 1. Remove the pin-type retainers and the radiator upper sight shield. 2. Remove the two pin-type retainers (one each side). 3. Remove the four front bumper cover nuts (two each side). 4. ...

Principles of Operation
Multifunction Wipers The front wiper/washer feature controls the speed of the front windshield wipers and the amount of washer fluid sprayed on the front windshield when requested by the customer. There are five (5) wiper modes: OFF, LOW, HIGH, INT ...