Ford Mustang (1999-2004) Service Manual: Body System - General Information

General Specifications

General Specifications

Body

Body and Sheet Metal

The body:

  • Is a unibody open cowl structure.
  • Is constructed of a lightweight, all-steel material with removable bolted hood (16612), front fenders (16005), doors, and luggage compartment lid.

Insulation

Insulation is comprised of urethane, PVC, and recycled felt. Insulation is installed:

  • Under the roof panel (50202).
  • Above and below the instrument panel (04304).
  • On the cowl sides.
  • Over the front and rear floor areas.
  • On a Coupe, in the B and C-pillar sections.
  • Under the hood.
Body
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Body Sealer Types And Applications
Liquid Butyl Sealer HB Fuller E709-19554-B or equivalent meeting Ford Specification ESB-M4G162-A: Does not run. Is fast drying. Remains semi-elastic. Can be used for seam sealing o ...

Other materials:

Engine - 3.8L
General Specifications a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50 pounds) load and tappet filled with leak-down fluid. Torque Specifications a - Refer to the procedure in this section b - Advance one-half turn aft ...

Instrument Cluster Replacement
When it is necessary to install a new instrument cluster, contact the Instrument Cluster Program. Gauge Indication Systems Tachometer Engine rpm information is relayed to the instrument cluster from the powertrain control module (PCM) over the standard ...

Checking MyKey system status
You can find information about your programmed MyKeys by using the information display. MYKEY DISTANCE Tracks the distance when drivers use a MyKey. The only way to delete the accumulated distance is by using an admin key to clear your MyKey. If the distance ...