Ford Mustang (1999-2004) Service Manual: Body System - General Information

General Specifications

General Specifications

Body

Body and Sheet Metal

The body:

  • Is a unibody open cowl structure.
  • Is constructed of a lightweight, all-steel material with removable bolted hood (16612), front fenders (16005), doors, and luggage compartment lid.

Insulation

Insulation is comprised of urethane, PVC, and recycled felt. Insulation is installed:

  • Under the roof panel (50202).
  • Above and below the instrument panel (04304).
  • On the cowl sides.
  • Over the front and rear floor areas.
  • On a Coupe, in the B and C-pillar sections.
  • Under the hood.
Body
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Body Sealer Types And Applications
Liquid Butyl Sealer HB Fuller E709-19554-B or equivalent meeting Ford Specification ESB-M4G162-A: Does not run. Is fast drying. Remains semi-elastic. Can be used for seam sealing o ...

Other materials:

Deactivation
WARNING: Always wear safety glasses when repairing an air bag supplemental restraint system (SRS) vehicle and when handling an air bag module. This will reduce the risk of injury in the event of an accidental deployment. WARNING: Carry a live air ...

Evaporator Core Housing
Disassembly 1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section. 2. Remove the foam weather seal. 3. Remove the screws and remove the heater core. 4. Remove the screws and remove the A/C rec ...

Diagnosis By Symptom
Special Tool(s) Transmission Fluid Pressure Gauge 307-004 (T57L-77820-A) Air Test Plate, Transmission 307-246 (T92P-7006-A) Breakout Box, EEC-V Control System 418-049 (T94L-50-EEC-V) or equivalent MLP- ...