Ford Mustang (1999-2004) Service Manual: Body System - General Information
General Specifications
Body
Body and Sheet Metal
The body:
- Is a unibody open cowl structure.
- Is constructed of a lightweight, all-steel material with removable bolted hood (16612), front fenders (16005), doors, and luggage compartment lid.
Insulation
Insulation is comprised of urethane, PVC, and recycled felt. Insulation is installed:
- Under the roof panel (50202).
- Above and below the instrument panel (04304).
- On the cowl sides.
- Over the front and rear floor areas.
- On a Coupe, in the B and C-pillar sections.
- Under the hood.
Body
...
Body Sealer Types And Applications
Liquid Butyl Sealer
HB Fuller E709-19554-B or equivalent meeting Ford Specification
ESB-M4G162-A:
Does not run.
Is fast drying.
Remains semi-elastic.
Can be used for seam sealing o ...
Other materials:
Exhaust Manifold RH
Removal and Installation
1. Disconnect the battery ground cable. For additional information, refer to
Section.
2. Raise the vehicle. For additional information, refer to Section.
3. Remove the dual converter Y-pipe. For additional information, refer to
Sec ...
Vacuum Hose Repair - Mini-Tube
Special Tool(s)
Vacuum Pump Kit
416-D002 (D95L-7559-A) or
equivalent
1. Measure the length of the damaged area of the mini-tube vacuum hose.
2. Cut a piece of standard 1/8 inch inner diameter vacuum hose approximately 25
mm (1 inch
longer t ...
Lumbar Control Switch
Removal and Installation
All vehicles
1. Remove the front seat. For additional information, refer to Seat-Front
Power in this section.
Vehicles with standard power lumbar
2. Pull to remove the lumbar control switch (14C715).
3. Disconnect the power lum ...
