Ford Mustang (1999-2004) Service Manual: Bypass Tube - 3.8L
Material
Item | Specification |
Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) | WSS-M97B51- A1 |
Removal and Installation
1. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.
2. Remove the upper intake manifold. For additional information, refer to Section.
3. Remove the bypass hose from the bypass tube.
4. Remove the bolt and remove the bypass tube from the coolant pump.
5. Disconnect the quick connect fitting and remove the bracket bolts and the bypass tube.
6. Install a new O-ring seal on the coolant bypass tube.
7. CAUTION: Do not cut the O-ring seal during tube installation or engine coolant leakage may occur.
Clean the O-ring sealing surface on the cylinder heads and lubricate the O-ring seal. Use premium engine coolant.
8. To install, reverse the removal procedure.
Thermostat - 4.6L(4V)
Material
Item
Specification
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Removal and Installation
1. With the vehicle in ne ...
Bypass Tube - Cobra
Material
Item
Specification
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Removal and Installation
1. Drain the engine coola ...
Other materials:
Inspection and Verification
1. Verify the customer's concern by operating the active restraint system to
duplicate the condition.
2. Inspect to determine if any of the following mechanical or electrical
concerns apply:
Visual Inspection Chart
Mechanical
Electrical
...
Steering Column Shaft
Removal and Installation
1. CAUTION: Do not allow the steering column shaft to rotate while
intermediate shaft
is disconnected or damage to the clockspring can result. If there is evidence
that the
steering column shaft has rotated the clockspring must be re ...
Installation
All axles
1. Position the ring gear and the differential case. Align the bolt holes by
starting two bolts through
the holes in the differential case and the ring gear. Press the ring gear on the
differential case.
2. Install the bolts.
Apply Stud and Bea ...