Ford Mustang (1999-2004) Service Manual: Compressor Manifold and Tube Assembly - 3.8L
Material
Item | Specification |
PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) | WSH-M1C231- B |
Removal and Installation
NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.
1. Recover the refrigerant. For additional information, refer to Section.
2. Unlatch the air breather.
3. Disconnect the mass air flow (MAF) sensor electrical connector.
4. Remove the air cleaner outlet tube.
1. Loosen the clamp.
2. Disconnect the crankcase ventilation tube.
3. Remove the air cleaner outlet tube.
5. Disconnect the refrigerant containment switch (RCS) electrical connector.
6. Remove the RCS.
7. Remove the nut and disconnect A/C fitting.
- Discard the O-ring seal.
8. Disconnect the spring lock coupling.
- Discard the O-ring seals.
9. Remove the bolt.
10. Remove the manifold and tube assembly.
- Discard the O-ring seals.
11. To install, reverse the removal procedure.
- Install new O-ring seals lubricated in clean PAG oil.
- Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional information, refer to Section.
12. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section.
Condenser Core
Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: If an A/C condens ...Compressor Manifold and Tube Assembly - 4.6L
Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a ...Other materials:
Exhaust System (Diagnosis and Testing)
Symptom Chart
Condition
Possible Sources
Action
Noisy or
leaking
exhaust
Broken or loose
clamps, hangers or
isolators.
Punctures in the muffler
(5230).
Broken, loose or
missing exhaust
manifold fa ...
Audible warnings and indicators
Key In Ignition Warning Chime
Sounds when the key is left in the ignition in the off or accessory
position and the driver’s door is opened.
Keyless Warning Alert (If Equipped)
Sounds when the keyless vehicle is in RUN and the driver’s door is
opened.
Hea ...
1-2 Accumulator
Removal
1. Compress the 1-2 accumulator cover and remove the accumulator piston
retaining ring.
2. NOTE: Note the location of the 1-2 accumulator springs for
reference during assembly.
Remove the 1-2 accumulator.
1. Remove the 1-2 accumulator cover.
2. ...