Ford Mustang (1999-2004) Service Manual: Compressor Manifold and Tube Assembly - 4.6L

Material

Removal and Installation

NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.

1. Recover the refrigerant. For additional information, refer to Section.

2. Disconnect the suction line spring lock coupling.

• Discard the O-ring seals.

3. Remove the A/C muffler bracket nut.

4. Disconnect the spring lock coupling.

• Discard the O-ring seals.

5. Raise the vehicle. For additional information, refer to Section.

6. Remove the bolt and the compressor manifold assembly.

• Discard the O-ring seals.

7. To install, reverse the removal procedure.

• Install new O-ring seals lubricated in clean PAG oil.
• Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional information, refer to Section.

8. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section.