Ford Mustang (1999-2004) Service Manual: Compressor Manifold and Tube Assembly - 4.6L

Material

Item Specification
PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B

Removal and Installation

NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.

1. Recover the refrigerant. For additional information, refer to Section.

2. Disconnect the suction line spring lock coupling.

  • Discard the O-ring seals.

Compressor Manifold and Tube Assembly - 4.6L

3. Remove the A/C muffler bracket nut.

Compressor Manifold and Tube Assembly - 4.6L

4. Disconnect the spring lock coupling.

  • Discard the O-ring seals.

Compressor Manifold and Tube Assembly - 4.6L

5. Raise the vehicle. For additional information, refer to Section.

6. Remove the bolt and the compressor manifold assembly.

  • Discard the O-ring seals.

Compressor Manifold and Tube Assembly - 4.6L

7. To install, reverse the removal procedure.

  • Install new O-ring seals lubricated in clean PAG oil.
  • Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional information, refer to Section.

8. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section.

    Compressor Manifold and Tube Assembly - 3.8L
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a ...

    Suction Accumulator to Compressor Line - 4.6L
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a ...

    Other materials:

    Vacuum Control Motor - Air Inlet Duct Door
    Removal 1. Remove the instrument panel. 2. Disconnect the vacuum hose. 3. Disconnect the control arm. 4. Remove the vacuum control motor. Remove the screws. Installation 1. To install, reverse the removal procedure. ...

    Cable Adjustment
    1. NOTE: Make sure that the range selector lever is tight against the rearward overdrive stop. Place the transmission range selector lever in the overdrive position. 2. Raise and support the vehicle. For additional information, refer to Section. ...

    Bulb
    Removal and Installation 1. Remove the floor console. For additional information, refer to Section. 2. Remove the bolts, then position the bezel upward. 3. Remove the bulb socket from the bezel. 4. Remove the bulb. 5. To install, reverse the removal ...