Ford Mustang (1999-2004) Service Manual: Condenser Core
Material
Item | Specification |
PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) | WSH-M1C231- B |
Removal and Installation
NOTE: If an A/C condenser core leak is suspected, the A/C condenser core must be leak tested before it is removed from the vehicle. For additional information, refer to Section.
NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.
All vehicles
1. Recover the refrigerant. For additional information, refer to Section.
2. Remove the pin-type retainers and remove the upper radiator sight shield.
3. Remove the air cleaner and air cleaner outlet tube. For additional information, refer to Section.
4.6L (2V), 4.6L (4V) vehicles
4. Remove the bolts and position the coolant bottle aside.
4.6L (4V) vehicles
5. Remove the bolts and position the coolant bottle aside.
3.8L vehicles
6. Remove the bolts.
7. Remove the bracket and the coolant bottle.
All vehicles
8. Remove the nuts and disconnect the lines.
- Discard the O-ring seals.
Vehicles with 4WABS
9. Remove the hydraulic control unit upper bracket bolts.
10. Raise the vehicle.
11. Remove the hydraulic control unit lower bracket bolt and position the hydraulic control unit aside.
12. Lower the vehicle.
All vehicles
13. Remove the bolts and the radiator brackets.
14. Position the radiator rearward.
15. Remove the pin-type retainers.
16. Position the wiring harness rearward.
17. Remove the condenser bolts.
18. Remove the condenser core.
19. To install, reverse the removal procedure.
- Install new O-ring seals lubricated in clean PAG oil.
- Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional information, refer to Section.
20. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section.
Air Conditioning (A/C) Pressure Relief Valve - 4.6L
Material
Item
Specification
PAG Refrigerant Compressor
Oil (R-134a Systems)
F7AZ-19589-DA (Motorcraft YN-
12-C)
WSH-M1C231-
B
Removal and Installation
NOTE: Installation of a ...
Compressor Manifold and Tube Assembly - 3.8L
Material
Item
Specification
PAG Refrigerant Compressor
Oil (R-134a Systems)
F7AZ-19589-DA (Motorcraft YN-
12-C)
WSH-M1C231-
B
Removal and Installation
NOTE: Installation of a ...
Other materials:
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the
springs.
3 ...
Installation
1. NOTE: If the oil pan is not secured within four minutes, the
sealant must be removed and the
sealing area cleaned with metal surface cleaner. Allow to dry until there is
no sign of wetness,
or four minutes, whichever is longer. Failure to follow this ...
Fuel Injection Supply Manifold and Fuel Injector
Material
Item
Specification
SAE 5W-20 Premium Synthetic
Blend Motor Oil
XO-5W20-QSP
WSS-M2C153-
H
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel relat ...