Ford Mustang (1999-2004) Service Manual: Connecting Rod - Side Clearance

1. Measure the clearance between the connecting rod and the crankshaft. Verify the measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod -Side Clearance

Roller Follower -Inspection

Push rod engines

1. Inspect the roller for flat spots or scoring. If any damage is found, inspect the camshaft lobes and valve tappet for damage.

Push rod engines

OHC engines

OHC engines

Valve Tappet -Inspection

Push rod engines

1. Inspect the hydraulic valve tappet and roller for damage. If any damage is found, inspect the camshaft lobes and valves for damage.

Push rod engines

OHC engines

OHC engines

Valve -Stem Diameter

1. Measure the diameter of each intake and exhaust valve stem at the points shown. Verify the diameter is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Valve -Stem Diameter

    Connecting Rod - Bearing Journal Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journa ...

    Valve Stem to Valve Guide Clearance
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Clearance Gauge, Valve Guide 303-004 (TOOL-6505-E) or equivalent NOTE: Valve ...

    Other materials:

    Camber and Caster Adjustment - Front
    All vehicles 1. Remove the rivet. Loosen the nuts and bolt. Vehicles requiring camber adjustment 2. Move the front suspension camber adjusting plate (3B391) to the required camber setting. Vehicles requiring caster adjustment 3. NOTE: If caster adjustment ...

    Crankshaft Front Seal
    Special Tool(s) Installer, Front Cover Oil Seal 303-335 (T88T-6701-A) Installer, Crankshaft Front Oil Seal 303-474 (T94P-6701-AH) Remover, Oil Seal 303-409 (T92C-6700-CH) Material Removal 1. Remove the crankshaft pulley. ...

    Crash sensors and airbag indicator
    WARNING: Modifying or adding equipment to the front end of your vehicle (including frame, bumper, front end body structure and tow hooks) may affect the performance of the airbag system, increasing the risk of injury. Do not modify the front end of your vehicl ...