Ford Mustang (1999-2004) Service Manual: Connecting Rod - Side Clearance
1. Measure the clearance between the connecting rod and the crankshaft. Verify the measurement is within specification.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.
Roller Follower -Inspection
Push rod engines
1. Inspect the roller for flat spots or scoring. If any damage is found, inspect the camshaft lobes and valve tappet for damage.
OHC engines
Valve Tappet -Inspection
Push rod engines
1. Inspect the hydraulic valve tappet and roller for damage. If any damage is found, inspect the camshaft lobes and valves for damage.
OHC engines
Valve -Stem Diameter
1. Measure the diameter of each intake and exhaust valve stem at the points shown. Verify the diameter is within specification.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.
Connecting Rod - Bearing Journal Clearance
Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journa ...Valve Stem to Valve Guide Clearance
Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Clearance Gauge, Valve Guide 303-004 (TOOL-6505-E) or equivalent NOTE: Valve ...Other materials:
Charge Air Cooler
Material
Item
Specification
Silicone Gasket and Sealant
F7AZ-19554-EA or equivalent
WSE-M4G323-EA
Removal and Installation
1. Drain the supercharger coolant. For additional information, refer to
Section.
2. Release the fuel pressure. F ...
Pinpoint Tests
PINPOINT TEST A: THE CONTROL ILLUMINATION IS INOPERATIVE
Test Step
Result / Action to Take
A1 CHECK PARKING LAMPS
YesPlace the headlamp switch in the OFF
position.
GO to A2 .
No
REFER to Section.
Place the headlamp switch ...
Knob
Removal
1. Remove the shifter top control panel.
2. Disconnect the electrical connectors.
3. Remove the shifter bezel.
4. Remove the bulb from the bezel.
5. Disconnect the TCS connector.
6. CAUTION: Extra force may be needed to lift up on the handle. Do ...