Ford Mustang (1999-2004) Service Manual: Connecting Rod - Side Clearance

1. Measure the clearance between the connecting rod and the crankshaft. Verify the measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod -Side Clearance

Roller Follower -Inspection

Push rod engines

1. Inspect the roller for flat spots or scoring. If any damage is found, inspect the camshaft lobes and valve tappet for damage.

Push rod engines

OHC engines

OHC engines

Valve Tappet -Inspection

Push rod engines

1. Inspect the hydraulic valve tappet and roller for damage. If any damage is found, inspect the camshaft lobes and valves for damage.

Push rod engines

OHC engines

OHC engines

Valve -Stem Diameter

1. Measure the diameter of each intake and exhaust valve stem at the points shown. Verify the diameter is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Valve -Stem Diameter

    Connecting Rod - Bearing Journal Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journa ...

    Valve Stem to Valve Guide Clearance
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Clearance Gauge, Valve Guide 303-004 (TOOL-6505-E) or equivalent NOTE: Valve ...

    Other materials:

    Audio Unit (Removal and Installation)
    Removal and Installation 1. Remove the instrument panel center finish panel. For additional information, refer to Section 2. Remove the audio unit. 1. Remove the screws. 2. Disconnect electrical connectors. 3. Disconnect antenna cable. ...

    Caliper (Removal and Installation)
    Special Tool(s) Rear Caliper Piston Adjuster 206-026 (T87P-2588-A) Removal 1. Raise the vehicle on a hoist. 2. Remove the wheel and tire assembly. 3. Disengage the parking brake cable end from the parking brake lever arm. 4. Remov ...

    Window Regulator - Power
    Removal 1. Remove the door window glass. For additional information, refer to Window Glass-Door in this section. 2. Disconnect the electrical connector. 3. Remove the channel. 4. Remove the regulator. Installation 1. To install, reverse the r ...