Ford Mustang (1999-2004) Service Manual: Connecting Rod - Side Clearance
1. Measure the clearance between the connecting rod and the crankshaft. Verify the measurement is within specification.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Roller Follower -Inspection
Push rod engines
1. Inspect the roller for flat spots or scoring. If any damage is found, inspect the camshaft lobes and valve tappet for damage.

OHC engines

Valve Tappet -Inspection
Push rod engines
1. Inspect the hydraulic valve tappet and roller for damage. If any damage is found, inspect the camshaft lobes and valves for damage.

OHC engines

Valve -Stem Diameter
1. Measure the diameter of each intake and exhaust valve stem at the points shown. Verify the diameter is within specification.
- Refer to the appropriate section in Group for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod - Bearing Journal Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The crankshaft connecting rod journals must be within
specifications to check the connecting
rod bearing journa ...
Valve Stem to Valve Guide Clearance
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
Clearance Gauge, Valve Guide
303-004 (TOOL-6505-E) or
equivalent
NOTE: Valve ...
Other materials:
Chuckle
Chuckle that occurs on the coast driving phase is usually caused by excessive
clearance between the
differential gear hub and the differential case bore.
Damage to a gear tooth on the coast side can cause a noise identical to a
chuckle. A very small tooth
n ...
Power Steering (Description and Operation)
System View
Steering System Components - 3.8L Engine
Steering System Components - 4.6L Engine
Steering Gear Mounting
Steering Gear
Power Steering Pump - CII
Power Steering Pump - CIII
Power Steering Gear Identific ...
Manual Control Lever Shaft and Seal
Special Tool(s)
Installer, Shift Shaft Fluid Seal
307-050 (T74P-77498-A)
Alignment Gauge, TR Sensor
307-351 (T97L-70010-A)
Removal
1. Drain the transmission fluid and remove the fluid pan and filter. For
additional information, ...
