Ford Mustang (1999-2004) Service Manual: Connecting Rod - Side Clearance

1. Measure the clearance between the connecting rod and the crankshaft. Verify the measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod -Side Clearance

Roller Follower -Inspection

Push rod engines

1. Inspect the roller for flat spots or scoring. If any damage is found, inspect the camshaft lobes and valve tappet for damage.

Push rod engines

OHC engines

OHC engines

Valve Tappet -Inspection

Push rod engines

1. Inspect the hydraulic valve tappet and roller for damage. If any damage is found, inspect the camshaft lobes and valves for damage.

Push rod engines

OHC engines

OHC engines

Valve -Stem Diameter

1. Measure the diameter of each intake and exhaust valve stem at the points shown. Verify the diameter is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Valve -Stem Diameter

    Connecting Rod - Bearing Journal Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journa ...

    Valve Stem to Valve Guide Clearance
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Clearance Gauge, Valve Guide 303-004 (TOOL-6505-E) or equivalent NOTE: Valve ...

    Other materials:

    Switch - Speed Control Actuator
    Removal 1. Remove the steering wheel; refer to Section. 2. Remove the steering wheel rear cover. 1. Remove the screws. 2. Remove the steering wheel rear cover. 3. Remove the ribbon harness from the clips. 4. Remove the horn contact electrical c ...

    Electronic compass
    The compass heading displays in the center-integrated display. Note: Driving near large buildings, bridges, power lines and powerful broadcast antenna may affect the compass reading. Magnetic or metallic objects placed in, on or near your vehicle may also aff ...

    Installation
    Using special tool 205-024 NOTE: This is the preferred method for installing the pinion bearing cups. If necessary, proceed to Using special tools 205-153, 205-024, 205-231, and 205-D055 in this procedure for an alternate method. 1. Position the special too ...