Ford Mustang (1999-2004) Service Manual: Connecting Rod - Side Clearance

1. Measure the clearance between the connecting rod and the crankshaft. Verify the measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod -Side Clearance

Roller Follower -Inspection

Push rod engines

1. Inspect the roller for flat spots or scoring. If any damage is found, inspect the camshaft lobes and valve tappet for damage.

Push rod engines

OHC engines

OHC engines

Valve Tappet -Inspection

Push rod engines

1. Inspect the hydraulic valve tappet and roller for damage. If any damage is found, inspect the camshaft lobes and valves for damage.

Push rod engines

OHC engines

OHC engines

Valve -Stem Diameter

1. Measure the diameter of each intake and exhaust valve stem at the points shown. Verify the diameter is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Valve -Stem Diameter

    Connecting Rod - Bearing Journal Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journa ...

    Valve Stem to Valve Guide Clearance
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Clearance Gauge, Valve Guide 303-004 (TOOL-6505-E) or equivalent NOTE: Valve ...

    Other materials:

    Crankshaft Front Oil Seal
    Special Tool(s) Crankshaft Seal Installer/Aligner 303-335 (T88T-6701-A) Front Cover Seal Remover 303-107 (T74P-6700-A) Crankshaft Seal Installer 303-635 Crankshaft Damper Replacer 303-102 (T74P-6316-B) ...

    Switch - Key-In-Ignition Warning
    Removal 1. Remove the ignition switch lock cylinder. 1. Insert the ignition key and turn to the RUN position. 2. Insert a punch in the access hole of the steering column and press the release tab while pulling out the ignition switch lock cy ...

    Control Valve
    Removal 1. Disconnect the brake tubes. 2. Remove the brake fluid control valve bracket nut. Installation 1. To install, reverse the removal procedure.     ...