Ford Mustang (1999-2004) Service Manual: Connecting Rod - Bearing Journal Clearance

Special Tool(s)

 Plastigage 303-D031 (D81L-6002-B) or equivalent

NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journal clearance.

1. Remove the connecting rod bearing cap.

2. Position a piece of Plastigage across the bearing surface.

Connecting Rod - Bearing Journal Clearance

3. NOTE: Do not turn the crankshaft during this step.

Install and tighten to specifications, then remove the connecting rod bearing cap.

4. Measure the Plastigage to get the connecting rod bearing journal clearance. The Plastigage should be smooth and flat. A changing width indicates a tapered or damaged connecting rod or connecting rod bearing.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod - Bearing Journal Clearance

    Connecting Rod - Twist
    1. Measure the connecting rod twist on a suitable alignment fixture. Follow the instructions of the fixture manufacturer. Verify the measurement is within specification. Refer to the appropriat ...

    Connecting Rod - Side Clearance
    1. Measure the clearance between the connecting rod and the crankshaft. Verify the measurement is within specification. Refer to the appropriate section in Group for the procedure. If out of ...

    Other materials:

    2-3 Accumulator
    Removal 1. Remove the main control valve body. For additional information, refer to Main Control Valve Body in this section. 2. Remove the 2-3 accumulator piston retainer. 3. Remove the accumulator piston and spring. Installation 1. Install the 2-3 accum ...

    Key Programming - Program a Key Using Two Programmed Keys
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent diagnostic tool NOTE: This procedure only works if two or more programmed ignition keys are available and it is desi ...

    Load Carrying
    LOAD LIMIT Vehicle Loading – With and Without a Trailer Vehicle Loading – With and Without a Trailer This section will guide you in the proper loading of your vehicle and/or trailer, to keep your loaded vehicle weight within its design rating capability, w ...