Ford Mustang (1999-2004) Service Manual: Crankshaft Main Bearing Journal - Clearance

Special Tool(s)

Plastigage 303-D031 (D81L-6002-B) or equivalent

NOTE: Crankshaft main bearing journals must be within specifications before checking journal clearance.

1. Remove the crankshaft main bearing caps and crankshaft main bearing.

2. Lay a piece of Plastigage across the face of each crankshaft main bearing surface.

Crankshaft Main Bearing Journal - Clearance

3. NOTE: Do not turn the crankshaft while carrying out this procedure.

Install and remove the crankshaft main bearing cap.

4. Verify the crankshaft journal clearance.

  • Refer to the appropriate section in Group 303 for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.

Crankshaft Main Bearing Journal - Clearance

    Camshaft Runout
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. NOTE: Camshaft journals must be within specifications before checking runout. Use ...

    Crankshaft End Play
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. Measure the crankshaft end play. Use a Dial Indicator Gauge with Holding Fixture t ...

    Other materials:

    Charge Air Cooler
    Material Item Specification Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323-EA Removal and Installation 1. Drain the supercharger coolant. For additional information, refer to Section. 2. Release the fuel pressure. F ...

    Installation
    1. NOTE: If the lower intake manifold is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness, or four minutes, whichever is longer. Failure t ...

    Installation
    1. CAUTION: Do not allow grease, oil, brake fluid or other contaminants to contact the pad lining material. Do not install contaminated pads. NOTE: Install all hardware supplied with pad kits. Install the pads. 1. Install the new pad slippers. ...