Ford Mustang (1999-2004) Service Manual: Crankshaft Main Bearing Journal - Clearance
Special Tool(s)
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Plastigage 303-D031 (D81L-6002-B) or equivalent |
NOTE: Crankshaft main bearing journals must be within specifications before checking journal clearance.
1. Remove the crankshaft main bearing caps and crankshaft main bearing.
2. Lay a piece of Plastigage across the face of each crankshaft main bearing surface.

3. NOTE: Do not turn the crankshaft while carrying out this procedure.
Install and remove the crankshaft main bearing cap.
4. Verify the crankshaft journal clearance.
- Refer to the appropriate section in Group 303 for the procedure.
- If out of specification, install new components as necessary. Refer to the appropriate section in Group 303 for the procedure.

Camshaft Runout
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
1. NOTE: Camshaft journals must be within specifications before
checking runout.
Use ...
Crankshaft End Play
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
1. Measure the crankshaft end play. Use a Dial Indicator Gauge with Holding
Fixture t ...
Other materials:
Pinpoint Tests
CAUTION: Before removing and installing the GEM or its connectors,
disconnect the battery. Failure to follow this caution will
result in the GEM storing many erroneous DTCs and
may result in the GEM exhibiting erratic operation after installation.
CAUTI ...
Engine - 3.8L
General Specifications
a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50
pounds) load and tappet filled
with leak-down fluid.
Torque Specifications
a - Refer to the procedure in this section
b - Advance one-half turn aft ...
Drive Pinion Flange and Drive Pinion Seal
Special Tool(s)
2-Jaw Puller
205-D072 (D97L-4221-A) or
equivalent
Holding Fixture, Drive Pinion
Flange
205-126 (T78P-4851-A)
Installer, Drive Pinion Flange
205-002 (TOOL-4858-E) or
equivalent
...

