Ford Mustang (1999-2004) Service Manual: Engine Dynamic Balance Shaft

Removal

1. Remove the timing chain (6268). For additional information, refer to Timing Chain in this section.

2. Disconnect and position the wire harness aside.

Engine Dynamic Balance Shaft

3. Remove the radiator fan and shroud assembly (8146).

Engine Dynamic Balance Shaft

4. Remove the engine dynamic balance shaft (6A311).

  • Remove the bolts.
  • Remove the balance shaft driver gear, thrust plate and engine dynamic balance shaft as an assembly.

Engine Dynamic Balance Shaft

Installation

1. Turn the camshaft so that the timing mark is at 12 o'clock and install the engine dynamic balance shaft assembly into the cylinder block (6010). Turn the engine balance shaft driven gear so that the timing mark lines up with the timing mark on the engine balance shaft drive gear (6A303).

Engine Dynamic Balance Shaft

2. NOTE: If correctly aligned, the engine dynamic balance shaft keyway will be at 12 o'clock and the camshaft keyway will be at 6 o'clock on the camshaft.

Install the bolts.

Engine Dynamic Balance Shaft

3. Install the radiator fan and shroud assembly.

Engine Dynamic Balance Shaft

4. Connect the connector and install the pin-type retainer.

Engine Dynamic Balance Shaft

5. Install the timing chain. For additional information, refer to Timing Chain in this section.

    Camshaft
    Material Removal 1. Remove the valve tappets. For additional information, refer to Valve Tappets in this section. 2. Remove the timing chain. For additional information, refer to Timing Chain ...

    Timing Chain
    Removal 1. Remove the timing cover. For additional information, refer to Engine Front Cover in this section. 2. Remove the camshaft position sensor drive gear. 1. Remove the bolt. 2. Remov ...

    Other materials:

    Transporting the vehicle
    If you need to have your vehicle towed, contact a professional towing service or, if you are a member of a roadside assistance program, your roadside assistance service provider. We recommend the use of a wheel lift and dollies or flatbed equipment to tow yo ...

    Input Shaft and Bearing
    Special Tool(s) Input Shaft Seal Replacer 308-220 (T94P-7025-AH) Pinion Bearing Cone Remover 205-D002 (D79L-4621-A) or Equivalent Disassembly 1. Using the special tool and a press, remove the input bearing (7025). 2. Remove t ...

    Cleaning leather seats
    • Remove dust and loose dirt with a vacuum cleaner. • Clean spills and stains as quickly as possible. • For routine cleaning, wipe the surface with a soft, damp cloth. For more thorough cleaning, wipe the surface with a mild soap and water solution. In C ...