Ford Mustang (1999-2004) Service Manual: Engine Dynamic Balance Shaft
Removal
1. Remove the timing chain (6268). For additional information, refer to Timing Chain in this section.
2. Disconnect and position the wire harness aside.

3. Remove the radiator fan and shroud assembly (8146).

4. Remove the engine dynamic balance shaft (6A311).
- Remove the bolts.
- Remove the balance shaft driver gear, thrust plate and engine dynamic balance shaft as an assembly.

Installation
1. Turn the camshaft so that the timing mark is at 12 o'clock and install the engine dynamic balance shaft assembly into the cylinder block (6010). Turn the engine balance shaft driven gear so that the timing mark lines up with the timing mark on the engine balance shaft drive gear (6A303).

2. NOTE: If correctly aligned, the engine dynamic balance shaft keyway will be at 12 o'clock and the camshaft keyway will be at 6 o'clock on the camshaft.
Install the bolts.

3. Install the radiator fan and shroud assembly.

4. Connect the connector and install the pin-type retainer.

5. Install the timing chain. For additional information, refer to Timing Chain in this section.
Camshaft
Material
Removal
1. Remove the valve tappets. For additional information, refer to Valve
Tappets in this section.
2. Remove the timing chain. For additional information, refer to Timing
Chain ...
Timing Chain
Removal
1. Remove the timing cover. For additional information, refer to Engine
Front Cover in this section.
2. Remove the camshaft position sensor drive gear.
1. Remove the bolt.
2. Remov ...
Other materials:
Water Pump - 3.8L
Material
Item
Specification
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Removal and Installation
1. Drain the engine coolant. For additional information, refer to Cooling
System Dra ...
Installation
LH mount
1. Position the engine mount and install the bolt and studbolts.
2. Attach the ground cables and install the nuts.
RH mount
3. Position the engine mount and install the bolts and studbolt.
4. Attach the wiring harness and install the nut.
Both ...
Installation
1. NOTE: If the lower intake manifold is not secured within four
minutes, the sealant must be
removed and the sealing area cleaned with metal surface cleaner. Allow to
dry until there is no
sign of wetness, or four minutes, whichever is longer. Failure t ...
